拖拉机与农用运输车2024,Vol.51Issue(6) :12-18.

Al2O3纳米流体微量润滑对TC4钛合金钻削性能的影响研究

Study on Effect of Al2O3 Nanofluid Minimal Quantity Lubrication on Drilling Performance of TC4 Titanium Alloy

赵通 刘孟楠 郭便 雷辰阳 刘观 马曙杰
拖拉机与农用运输车2024,Vol.51Issue(6) :12-18.

Al2O3纳米流体微量润滑对TC4钛合金钻削性能的影响研究

Study on Effect of Al2O3 Nanofluid Minimal Quantity Lubrication on Drilling Performance of TC4 Titanium Alloy

赵通 1刘孟楠 2郭便 1雷辰阳 1刘观 1马曙杰1
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作者信息

  • 1. 宝鸡文理学院机械工程学院,陕西宝鸡 721016
  • 2. 智能农业动力装备全国重点实验室,河南洛阳 471039
  • 折叠

摘要

微量润滑是一种绿色可持续的加工技术,纳米流体微量润滑是对微量润滑的一种增效技术.结合国内外对纳米流体微量润滑的研究现状,研究Al2O3纳米流体微量润滑对TC4钛合金钻削性能的影响,以切削温度、加工表面质量和刀具磨损为钻削加工性能表征参数,试验结果表明:Al2O3纳米流体微量润滑由于其高导热率,可以有效降低切削区的温度;滚动、抛光和修补效果可以显著提高钻削加工孔的质量,减少刀具磨损,延长刀具的使用寿命.随着Al2O3纳米颗粒浓度的增加,其效果更明显.其中3%浓度的Al2O3纳米流体微量润滑的钻削加工性能最佳,较干式钻削的切削最高温度降低了 50.7%;表面粗糙度Ra、Rq、Rz平均值分别降低了 62.9%、55.7%和32.4%;后刀面的磨损带宽度VB值降低了 41.5%;刀具表面月牙洼磨损、粘结磨损和微崩刃现象明显改善.

Abstract

Minimal Quantity Lubrication(MQL)is a green and sustainable machining technology,and Nanofluid Minimal Quantity Lubrication(NMQL)is a synergistic technology for MQL.Combined with the current research status of NMQL at home and abroad,the effect of Al2O3 nanofluid micro-lubrication on the drilling performance of TC4 titanium alloy is studied,and the cutting temperature,machined surface quality and tool wear are taken as the parameters to characterize the drilling and machining performance,and the results of the experiment show that:the Al2O3 nanofluid micro-lubrication can reduce the temperature of the cutting zone effectively due to its high thermal conductivity;the effect of rolling,polishing and repairing can significantly improve the quality of drilled holes,reduce tool wear and extend tool life.As the concentration of alumina nanoparticles increases,the effect is more obvious.Among them,3%concentration of Al2O3 nanofluid micro-lubrication of drilling processing performance is the best,compared with the dry drilling of the highest temperature of cutting reduced by 50.7%;surface roughness Ra、Rq、Rz average values were reduced by 62.9%,55.7%and 32.4%respectively;the width of the wear zone of the back face of the VB value was reduced by 41.5%;the tool surface of the crescent-shaped puddle wear,bonding wear and micro-chipping The phenomenon of crescent pit wear,bonded wear and micro-chipping on the tool surface was significantly improved.

关键词

钛合金/微量润滑/纳米流体/钻削

Key words

Titanium alloy/MQL/Nanofluid/Drilling

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出版年

2024
拖拉机与农用运输车
洛阳拖拉机研究所 洛阳西苑车辆与动力检验所有限公司 中国农业机械学会拖拉机分会

拖拉机与农用运输车

影响因子:0.157
ISSN:1006-0006
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