首页|基于?分析的天然气提氦联产LNG工艺优化

基于?分析的天然气提氦联产LNG工艺优化

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㶲分析是评估能量品位和能量利用效率的有效手段.基于㶲分析结果,可以准确识别工艺流程中不可逆性损失的位置及其产生的原因,并可为工艺优化提供方向.为提高某天然气凝液回收提氦联产LNG装置其关键设备的㶲效率,降低装置整体能耗,在采用改进的㶲分析方法基础上,基于Aspen HYSYS软件,详细分析了该装置关键设备的效能,进而提出工艺优化方案.研究结果表明:①㶲损可划分为 4 类,改进的㶲分析方法能得出设备的各类㶲损占比,用于评估设备的改进潜力;②在大多数设备中,内源性㶲损大于外源性㶲损,压缩机和空冷器主要为可避免内源性㶲损,冷箱的主要㶲损类别各异,塔器主要为不可避免㶲损;③采用多级闪蒸提浓代替双塔提浓,即脱甲烷塔塔顶气先进入氦气提浓塔预提浓后,再进入液化单元进一步提浓,总压缩功较原方案降低11 575 kW,有效能利用率更高.结论认为,改进工艺后的㶲损较原方案降低了约 21 648.4 kW,系统㶲效率提高了约 14.75%,优化结果验证了改进㶲分析在天然气提氦联产LNG工艺中的可行性,为实际工程中提氦工艺的优化提供了参考.
Process optimization of helium extraction and co-production of LNG from natural gas based on exergy analysis
Exergy analysis is an effective means of evaluating energy grade and energy utilization efficiency.Based on exergy analysis results,the location and causes of irreversible losses in the process flow can be accurately identified,thus providing the direction of process optimization.In order to improve the exergy efficiency of the key equipment in a NGL recovery unit for helium extraction and co-production of LNG and reduce the overall energy consumption of the unit,on the basis of adopting the improved exergy analysis method,the Aspen HYSYS software is used to analyze in detail the efficiency of the key equipment in the unit,and then a process optimization plan is proposed.The results show that the exergy losses can be divided into four types,the improved exergy analysis method can be used to obtain the proportion of various types of exergy losses of the equipment,and then evaluate the improvement potential of the equipment.In most equipment,endogenous exergy losses are greater than exogenous exergy losses,compressors and air coolers primarily have avoidable endogenous exergy losses,the main types of exergy losses of cold boxes are various,and towers mainly experience unavoidable exergy losses.When the multi-flash concentration is used to replace the dual-tower concentration,i.e.,the overhead gas of demehtanizer firstly enters helium gas concentration tower for pre-concentration,and then enters the liquefaction unit for further concentration,the total compression work is 11 575 kW lower than that in the original sheme,and the effective energy utilization ratio is higher.It is concluded that the exergy loss of the improved process is reduced by about 21 648.4 kW from the original level,and the system's exergy efficiency is increased by about 14.75%.The optimization results verify the feasibility of the improved exergy analysis in the process for helium extraction and co-production of LNG from natural gas,providing a reference for the optimization of helium extraction process in practical engineering.

NGL recoveryHelium extractionLNGExergy analysisExergy lossExergy efficiencyEnergy saving and consumption reductionProcess optimization

蒋洪、刘清松、祝梦雪、程祥

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西南石油大学石油与天然气工程学院

中国石油管道局工程有限公司第二工程分公司

中国石油工程建设有限公司西南分公司

凝液回收 提氦 LNG 㶲分析 㶲损 㶲效率 节能降耗 工艺优化

2024

天然气工业
四川石油管理局 中国石油西南油气田公司 中国石油川庆钻探工程公司

天然气工业

CSTPCD北大核心EI
影响因子:2.298
ISSN:1000-0976
年,卷(期):2024.44(6)
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