首页|Selective lithium recovery and regeneration of ternary cathode from spent lithium-ion batteries:Mixed HCl-H2SO4 leaching-spray pyrolysis approach

Selective lithium recovery and regeneration of ternary cathode from spent lithium-ion batteries:Mixed HCl-H2SO4 leaching-spray pyrolysis approach

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The recycling of spent lithium-ion batteries(LIBs)is crucial for environmental protection and resource sustainability.However,the economic recovery of spent LIBs remains challenging due to low Li recovery efficiency and the need for multiple separation operations.Here,we propose a process involving mixed HCl-H2SO4 leaching-spray pyrolysis for recycling spent ternary LIBs,achieving both selective Li recovery and the preparation of a ternary oxide precursor.Specifically,the process transforms spent ternary cath-ode(LiNixCoyMnzO2,NCM)powder into Li2SO4 solution and ternary oxide,which can be directly used for synthesizing battery-grade Li2CO3 and NCM cathode,respectively.Notably,SO42-selectively precipitates with Li+to form thermostable Li2SO4 during the spray pyrolysis,which substantially improves the Li recovery efficiency by inhibiting Li evaporation and intercalation.Besides,SO2 emissions are avoided by controlling the molar ratio of Li+/SO42-(≥2∶1).The mechanism of the preferential formation of Li2SO4 is interpreted from its reverse solubility variation with temperature.During the recycling of spent NCM811,92%of Li is selectively recovered,and the regenerated NCM811 exhibits excellent cycling sta-bility with a capacity retention of 81.7%after 300 cycles at 1 C.This work offers a simple and robust pro-cess for the recycling of spent NCM cathodes.

Spent lithium-ion batteriesSelective lithium recoverySpray pyrolysisCathode regenerationAcid-leaching

Ziyu Chen、Yongchao Zhou、Yan Li、Tao Li

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School of Resource Environment and Safety Engineering,University of South China,Hengyang 421001,Hunan,China

2024

能源化学
中国科学院大连化学物理研究所 中国科学院成都有机化学研究所

能源化学

CSTPCDEI
影响因子:0.654
ISSN:2095-4956
年,卷(期):2024.98(11)