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碳埋存环境下油井水泥耐CO2腐蚀研究

Resistance of cement to CO2 corrosion in oil producers under carbon storage

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CO2 是一种酸性气体,遇水或含水介质将形成腐蚀性极强的酸性流体,极易与井筒环空油井水泥石发生化学反应,特别是在CCUS、CO2 驱提高采收率、碳埋存等工况下,通常面临着CO2 压力高、温度高的极端苛刻条件,井筒封隔系统面临着极大的腐蚀和失效风险.通过系统梳理CO2 对油井水泥石腐蚀机理、腐蚀条件及影响规律、耐CO2 腐蚀材料和水泥浆体系的研究进展,分析碳埋存环境下CO2 腐蚀油井水泥及其对井筒完整性的影响等方面的研究现状,寻找未来碳埋存环境下油井水泥耐CO2腐蚀的重点研究方向.分析结果表明:①CO2 溶解在水中之后侵入水泥石并与之反应的整个过程会出现CO2 溶解区、Ca(OH)2 消耗区、CaCO3 沉淀区,由于Ca2+浸出和CSH分解而发生降解的硅胶区 4 个不同的区域,应对每个反应区域的动态进行定量评价;②应对CCUS环境下的各种影响因素与腐蚀程度之间的定量关系进行攻关研究;③目前改善油井水泥耐CO2 腐蚀的材料主要有火山灰材料、特种添加剂体系和非波特兰基水泥体系 3 类,但其封隔系统的长期密封性、非波特兰基水泥在严苛工况下的施工性能等依旧存在缺陷,亟待解决.
Being a sort of acidic gas,carbon dioxide(CO2)grows into another type of acidic fluid with extreme corrosion when run-ning into either water or aqueous media,which allows it prone to chemical reaction with cement in wellbore annulus of oil producers.Especially there exist the worst cases of high pressure and temperature for this fluid in the wellbore under operating modes such as CO2 capture,utilization,and storage(CCUS),CO2-enhanced oil recovery(CO2-EOR),and carbon storage,creating immense risks of CO2 corrosion and failure in wellbore packers.Thus,this paper discusses corrosion mechanisms,conditions and influences on ce-ment,explores CO2-resistant materials and cement slurry systems,analyzes this CO2 corrosion on cement under carbon storage and its impacts on wellbore integrity,and tries to find the next research interests.Results show that(ⅰ)four zones including CO2 dissolution zone,Ca(OH)2 depletion zone,CaCO3 precipitation zone,and silica gel zone degraded due to both Ca2+leaching and CSH decompo-sition are arose in the entire process of CO2 dissolving in water,intruding into cement and reacting with it,each of whose behaviors should be quantitatively evaluated;(ⅱ)an in-depth study is required on the quantitative relation of various controls to corrosion rate in the context of CCUS;and(ⅲ)existing materials to improve the resistance are mainly composed of volcanic ash,exclusive additives and non-Portland cement.However,for the last one among them,its packers are in long encapsulation,leading to performance defects under harsh conditions,which is a burning issue.

CO2Cement in oil producersCorrosionCCUSCarbon storageCarbonation

黄倩、田鸣、赛亚尔·库西马克、夏元博、王瑞雪

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中国石油塔里木油田分公司 新疆库尔勒 841000

中国石油大学(华东)山东青岛 266580

天津中油渤星工程科技有限公司 天津 300451

CO2 油井水泥 腐蚀 CCUS 碳埋存 碳化

2024

天然气勘探与开发
中油西南油气田公司勘探开发研究院

天然气勘探与开发

影响因子:0.543
ISSN:1673-3177
年,卷(期):2024.47(5)