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先导式正压浓相气力输灰节能提效改造研究

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针对某电厂 1号炉电除尘输灰系统经常出现堵灰现象,且输灰系统流速高、管道磨损量大、漏灰补漏频繁、耗气量大、耗能大、管线磨损跑灰等问题,用先导式栓塞技术对一电场进行整体技术改造,增设了先导式栓塞阀和伴气管道主要结构设计,通过对生产过程的技术参数搜集与分析发现:节气方面,一电场在满负荷状态的每分钟用气量节省了 80 m3,在常规负荷状态的每分钟用气量节省了 45 m3.节能方面,在满负荷工况下的年平均用电量减少了 270.19 万kW·h,折合88.32 万元;而在常规负荷工况下,年平均用电量减少了 152.38 万kW·h,折合 49.63 万元.利用先导式栓塞技术进行电厂气力输灰改造,能够大大降低生产成本,对电厂生产具有一定的现实意义.
Research on Energy-saving and Efficiency-improving Transformation of Pilot-type Positive-pressure Dense-phase Pneumatic Ash Transportation
In view of the frequent ash blocking phenomenon in the electric dust removal and ash transportation system of No.1 furnace of a power plant,and the problems such as high velocity of ash transportation system,large pipeline wear,frequent ash leakage and leakage,large gas consumption and energy consumption,pipeline wear and ash running,etc.,pilot-type embolization technology is used to carry out the overall technical transformation of the No.1 power plant,adding pilot-type embolization valve and main structural design of gas tracing pipeline.Through the collection and analysis of technical parameters in the production process,it is found that:in terms of gas-saving,the gas consumption per minute of the No.1 power plant in the full load state is saved by 80 m3,and the gas consumption per minute in the conventional load state is saved by 45 m3;in terms of energy-saving,the average annual electricity consumption under the full load conditions is reduced by 2.44 million kWh,equivalent to 798400 yuan in cash,meanwhile,under the conventional load conditions,the average annual electricity consumption decreased by 1.952 million kWh,equivalent to 638400 yuan in cash.Using pilot-type embolization technology to transform the pneumatic ash transportation of the power plant can greatly reduce the production cost and has positive practical significance for the production of power plant.

pilot-type ash transportation systemembolizationenergy-saving and cost-reduction

陈立奇、杨昱、吴超

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内蒙古大唐国际托克托发电有限责任公司,内蒙古 呼和浩特 010206

先导式输灰系统 栓塞 节能降本

2024

科技创新与生产力
太原科技战略研究院

科技创新与生产力

影响因子:0.271
ISSN:1674-9146
年,卷(期):2024.45(8)