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核岛内蒸汽发生器异物抓取磁力爬壁机器人设计

Design of Magnetic Wall-climbing Robot for Foreign Object Grasping of Steam Generator inside the Nuclear Island

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核岛内蒸汽发生器(Steam Generator,SG)异物清理工作目前属于核电业内难题,随着科学技术发展,爬壁机器人技术得到了广泛关注并取得了长足发展,广泛应用到管道、船体除锈和清淤等领域.本文结合核岛SG环境工况,设计了一种用于SG二次侧异物抓取和清理,集巡查、松动、抓取于一体的磁力吸附式履带爬壁机器人.首先分析了该环境下异物抓取爬壁机器人所具备的性能和结构需求,根据设备接口和异物状态初步设计了异物抓取磁吸附爬壁机器人本体,接着分析了所设计机器人的失效工况,并通过计算机器人的受力状态,确定了机器人所需的最小吸附力,还对驱动履带的驱动电机进行了计算及选型,满足异物抓取机器人稳定运行的要求,从而为核岛内蒸汽发生器异物抓取智能化提供设备支撑.
The cleaning of foreign objects in the Steam Generator(SG)inside the nuclear island is currently a difficult problem in the nuclear power industry.With the development of science and technology,wall-climbing robot technology has received widespread attention and made significant progress,and is widely used in fields such as pipeline and ship rust removal and dredging.This paper combines the environmental conditions of the nuclear island SG and designs a magnetic adsorption tracked wall-climbing robot for the secondary side foreign object grasping and cleaning of SG,which integrates inspection,loosening,and grasping.Firstly,the performance and structural requirements of the foreign object grasping wall-climbing robot in this environment are analyzed.Based on the equipment interface and foreign object status,the main body of the foreign object grasping magnetic adsorption wall-climbing robot is preliminarily designed.Then,the failure conditions of the designed robot are analyzed,and the minimum adsorption force required by the robot is determined by calculating the force state of the robot.The driving motor for the driving track is also calculated and selected,to meet the requirements of stable operation of the foreign object grasping robot,providing equipment support for the intelligent foreign object grasping of the steam generator inside the nuclear island.

steam generatorforeign object graspingmagnetic adsorptioncrawler carforce analysis

张子文、吴光耀

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台山核电合营有限公司,广东 江门 529299

蒸汽发生器 异物抓取 磁力吸附 履带小车 受力分析

2024

科技创新与生产力
太原科技战略研究院

科技创新与生产力

影响因子:0.271
ISSN:1674-9146
年,卷(期):2024.45(12)