太原科技大学学报2024,Vol.45Issue(2) :205-210.DOI:10.3969/j.issn.1673-2057.2024.02.017

基于价值流的棉纺车头机械装配精益优化

Lean Optimization of Cotton Spinning Head Mechanical Assembly based on Value Stream

关海玲 邓裕 李琦
太原科技大学学报2024,Vol.45Issue(2) :205-210.DOI:10.3969/j.issn.1673-2057.2024.02.017

基于价值流的棉纺车头机械装配精益优化

Lean Optimization of Cotton Spinning Head Mechanical Assembly based on Value Stream

关海玲 1邓裕 1李琦1
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作者信息

  • 1. 太原科技大学 经济与管理学院,太原 030024
  • 折叠

摘要

伴随着市场供需结构变化,离散型制造业迫切需要进行市场化改革.以T公司为例,运用精益生产理论,以VSM为工具对棉纺机车头机械装配进行分析发现:工序间排产不均衡、瓶颈工序换模周期长、现场精益化水平低以及加工工艺存在浪费等缺陷.基于此,利用看板拉动、SMED快速换模、ESCR法则以及工艺改进等IE技术进行优化并绘制价值流未来图.创新性地将精益生产理论引入棉纺车头机械装配,实现降本增效的目的,对离散型机械装配制造与优化具有一定的借鉴意义.

Abstract

With the change of market supply and demand structure,discrete manufacturing industry urgently needs market-oriented reform.Taking T company as an example.This paper analyzes the mechanical assembly of cotton spinning locomotive head by using lean production theory and VSM as a tool.It is found that there are some de-fects,such as unbalanced production scheduling between processes,long mold change cycle of bottleneck proces-ses,low on-site lean level and waste of processing technology.Based on this,i.e.technologies such as Kanban pull,SMED rapid die change,ESCR law and process improvement are used to optimize and draw the future map of value stream.This paper creatively introduces the lean production theory into the mechanical assembly of cotton spinning head to achieve the purpose of reducing cost and increasing efficiency,which has a certain reference significance for the manufacturing and optimization of discrete mechanical assembly.

关键词

棉纺织机械/精益生产/价值流/离散型装配制造业

Key words

cotton textile machinery/lean production/value stream/discrete assembly manufacturing

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基金项目

国家自然科学基金(72171162)

出版年

2024
太原科技大学学报
太原科技大学

太原科技大学学报

影响因子:0.342
ISSN:1673-2057
参考文献量11
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