太原科技大学学报2024,Vol.45Issue(5) :455-460.DOI:10.3969/j.issn.1673-2057.2024.05.005

轴向柱塞泵微织构配流副摩擦特性研究

Friction Characteristics of the Micro-Textured Valve Plate Pair in Axial Piston Pumps

吕平洙 仉志强 轩江淮 李林 赵立全
太原科技大学学报2024,Vol.45Issue(5) :455-460.DOI:10.3969/j.issn.1673-2057.2024.05.005

轴向柱塞泵微织构配流副摩擦特性研究

Friction Characteristics of the Micro-Textured Valve Plate Pair in Axial Piston Pumps

吕平洙 1仉志强 1轩江淮 2李林 1赵立全3
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作者信息

  • 1. 太原科技大学机械工程学院,太原 030024
  • 2. 易嘉油智能机器人有限公司,北京 100071
  • 3. 太重集团榆次液压工业有限公司,山西晋中 030600
  • 折叠

摘要

在配流副表面加工微织构并研究其减摩特性.采用正交试验方法进行配流副仿真研究,得到各因素对配流副摩擦影响顺序为:转速>油膜厚度>深度>形状>直径>面积率,得出最优参数组合为:直径400 μm、深度200 μm的圆球形凹坑、凹坑面积率6%、油膜厚度15 μm、转速1 500 r/min.分析了微织构配流副的速度场、压力场、动压承载力,并对全油膜进行了仿真.搭建了轴向柱塞泵的配流副摩擦试验系统,在不同负载压力4 MPa、8 MPa、12 MPa和工作流量10 L/min、20 L/min、35 L/min下,对最佳参数的微织构配流副进行摩擦特性试验,试验结果表明,微织构配流盘的摩擦扭矩值比光滑配流盘小,与全油膜仿真结果相验证.最大差值为1.53 N·m,最大减摩率为12.47%.

Abstract

The micro-texture was fabricated on the valve plate surface and its antifriction characteristics were stud-ied.The orthogonal test method was used to conduct the simulation study of the valve plate pair,and the order of in-fluence of various factors on the friction of the valve plate pair was as follows:speed>oil film thickness>depth>shape>diameter>area rate.The optimal parameter combination was obtained as follows:spherical pit with diame-ter of 400 μm and depth of 200 μm,pit area rate of 6%,oil film thickness of 15 μm,and speed of 1 500 r/min.The velocity field,pressure field and dynamic pressure bearing capacity of the micro-textured carrier are analyzed.A friction test system was built for the valve plate pair of the axial piston pump.Under different load pressures(4,8,12 MPa)and working flow rates(10,20,35 L/min),the friction characteristics of the micro-texture valve plate with the best parameters were tested.The test results show that the friction torque value of the micro-texture valve plate is smaller than that of the smooth valve plate,the maximum torque difference is 1.53 N·m,and the maxi-mum friction torque reduction rate is 12.47%.

关键词

轴向柱塞泵/配流副/微织构/摩擦

Key words

axial piston pump/valve plate pair/micro-texture/friction

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出版年

2024
太原科技大学学报
太原科技大学

太原科技大学学报

影响因子:0.342
ISSN:1673-2057
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