Design of commutator automatic welding system based on cloud platform and PLC
Aiming at the problems of gap,easy loosening,remote control and data management at the welding posi-tion of starter commutator,an automatic welding system based on cloud platform is proposed,and the design process of programmable logic controller(PLC)control system and remote control system is given in detail.Through the design of PLC control system,the functions of manual welding,automatic welding and fault alarm are realized by using servo index-ing,step wire feeding,intermediate frequency DC spot welding and other technologies.At the same time,the A-BOX communication module is used to wirelessly access the Xinjie cloud intelligent manufacturing platform.Through the config-uration of the cloud platform and the design of the mobile APP,the remote control and data management functions are realized.The test results show that the system has accurate automatic slot and servo indexing,small welding deviation,and full solder filling,meeting the requirements of actual production,remote control and data management.
starter motorcommutatorPLCmedium frequency DC spot weldingcloud platform