首页|基于ProCAST的大尺寸空心定向叶片数值模拟

基于ProCAST的大尺寸空心定向叶片数值模拟

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采用ProCAST软件研究了DZ409合金大尺寸空心定向叶片精密铸造过程的温度场,分析了固液界面前沿的变化,研究了定向凝固过程中浇注温度、型壳温度、拉晶速率对温度场、凝固参数、应力场的影响,并通过G(温度梯度)/R(凝固速率)分析优选工艺模拟凝固组织.结果显示,当浇注温度和模具温度均为1 560℃时,铸件不同位置的温度梯度与G/R值较大,有利于定向凝固柱状晶的生长.低拉晶速率可以获得较大的温度梯度、G/R值,有利于定向柱状晶粒生长.通过选择合适的浇注温度和拉晶速率,可显著改善叶身的晶粒取向.对模拟得到的较优工艺进行试验验证,发现晶粒取向与模拟结果一致.
Numerical Simulation of Large-scale Hollow Directional Blade Based on ProCAST
The temperature field of large-size hollow directional blade of DZ409 alloy during investment casting pro-cess was investigated by the ProCAST software,and the variation of the front edge of solid-liquid interface was ana-lyzed.Effects of pouring temperature,shell temperature and drawing rate on temperature field,solidification param-eters and stress field during directional solidification were explored,and the solidification structure was simulated by G/R analysis.The results indicate that with the pouring temperature of 1 560℃and mold temperature of 1 560℃,the temperature gradient and G/R value of the casting are larger at different positions,which is conducive to the growth of directional solidification columnar crystal.Low drawing rate can lead to large temperature gradient and G/R value,which is conducive to the growth of directional columnar grain.The grain orientation of the leaf can be significantly improved by selecting suitable pouring temperature and drawing rate.The optimum process obtained by simulation was verified,and the grain orientation results are in consistent with the simulated ones.

Directional BladeProCASTInvestment Casting

李杨、房雨萌、代淑荣、刘蓓蕾、吴保平、吴剑涛、李俊涛

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北京钢研高纳科技股份有限公司,北京 100081

河北钢研德凯科技有限公司,涿州 072750

定向叶片 ProCAST 精密铸造

国家科技重大专项资助项目

HT-J2019-VI-0020-0136

2024

特种铸造及有色合金
中国机械工程学会铸造分会

特种铸造及有色合金

CSTPCD北大核心
影响因子:0.481
ISSN:1001-2249
年,卷(期):2024.44(2)
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