首页|7075铝合金搅拌摩擦焊工艺及性能研究

7075铝合金搅拌摩擦焊工艺及性能研究

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为了探究焊接速度与 7075铝合金搅拌摩擦焊工艺及性能的关系,在旋转速度为 300 r/min,焊接速度分别为 100、120和150 mm/min的工艺参数下对7075铝合金进行搅拌摩擦焊试验.借助光学显微镜、万能试验机、扫描电镜、接触角测量仪和电化学工作站等设备来分析不同焊接速度对焊接接头的显微组织、力学性能和耐腐蚀性能的影响.结果表明,随着焊接速度增加,焊核区晶粒和热机影响区的晶粒尺寸变小.在相同的焊接工艺参数条件下,前进侧热机影响区的晶粒尺寸均小于后退侧的.焊接速度从100 mm/min增加 150 mm/min时,接头的抗拉强度和伸长率均先增加后下降,焊接速度为 120 mm/min时抗拉强度达到最大,为382.7 MPa,达母材(550 MPa)的70%.随着焊接速度增加,焊核区的接触角呈现先变大后变小的趋势,耐腐蚀性能呈现出先提高后下降的趋势,在300 r/min和120 mm/min条件下,接头耐腐蚀性能最好,此时焊核区的接触角和腐蚀电位达到最大值,分别为87.996°和-0.74 V,自腐蚀电流密度为4.0×10-6 A/cm2.
Process and Performance of 7075 Aluminum Alloy Friction Stir Welding
In order to explore the relationship between welding speed and the process or performance of 7075 alumi-num alloy friction stir welding,friction stir welding(FSW)was carried out on 7075 aluminum alloy under the rotation speed of 300 r/min and welding speed of 100 mm/min,120 mm/min and 150 mm/min,respectively.Effects of differ-ent welding speeds on microstructure,mechanical properties and corrosion resistance of welded joints were analyzed by means of optical microscopes,universal testing machines,scanning electron microscopes,contact angle measurement and electrochemical workstations.The results indicate that with the increase of welding speed,the grain size of stir zone(SZ)and thermo mechanical affected zone(TMAZ)becomes smaller.Under the constant welding process parameters,the grain size of TMAZ on the advancing side is smaller than that of one on the retreating side.With weld-ing speed rising from 100 mm/min to 150 mm/min,the tensile strength and elongation of the joint is firstly increased and then decreased,and tensile strength reaches the maximum of 382.7 MPa at 120 mm/min,which is 70%of the base metal(550 MPa).As the welding speed increases,the contact angle of the stir zone presents a trend of increasing firstly and then decreasing,and the corrosion resistance also shows a similar trend.Under the process parameters of 300 r/min and 120 mm/min,the corrosion resistance is desirable,where the contact angle and corrosion potential of the stir zone reach maximum values,which are 87.996°and-0.74 V,respectively,and self corrosion current density of 4.0×10-6 A/cm2 can be obtained.

7075 Aluminum AlloyFriction Stir WeldingMicrostructureMechanical PropertiesCorrosion Resistance

张香云、刘通、耿家源

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荆州学院智能制造学院,荆州 434020

郑州大学机械与动力工程学院,郑州 450001

7075铝合金 搅拌摩擦焊 微观组织 力学性能 耐腐蚀性能

湖北省自然科学基金资助项目湖北省教育厅科学技术研究计划指导性项目

2019CFC909B2022470

2024

特种铸造及有色合金
中国机械工程学会铸造分会

特种铸造及有色合金

CSTPCD北大核心
影响因子:0.481
ISSN:1001-2249
年,卷(期):2024.44(8)
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