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某型船海水冷却系统蝶阀腐蚀机理分析及改进措施

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为了确定某型船蝶阀严重腐蚀原因,对所在系统进行整体分析,总结归纳当前船舶海水冷却系统腐蚀机理及防腐措施.通过系统分析、宏观检查、化学成分检验、金相组织观察,以及扫描电镜观察,分析腐蚀原因,确定产生腐蚀的关键因素为该蝶阀阀盘在热处理过程中冷却速度控制不当,产生亚稳态组织,在海水冷却系统中发生脱成分腐蚀和氧化腐蚀.在后续船舶设计建造过程中,从管路及附件材质要求、海水设计流速、系统工艺设计、管子制造工艺,以及防海生物等方面,给出海水冷却系统防腐的改进措施和系统方案,实船应用效果良好.
Corrosion Mechanism Analysis and Improvement Measures of the Butterfly Valves in Seawater Cooling System of a Certain Vessel
In response to the severe corrosion of the butterfly valve in the seawater cooling system of a certain vessel,the corrosion mechanism of the seawater cooling system was analyzed,and corresponding anti-corrosion measures were proposed.Af-ter visual inspection,chemical composition analysis,metallographic examination and electron microscopy,the corrosion reasons were gradually investigated,finding that the cooling rate of the butterfly valve disc is not properly controlled in the process of heat treatment,so as to form the metastable structure,and the corrosion of decomposition and oxidation occurs in the seawater cooling system are the key corrosion factors.In the subsequent process of ship design and construction,improvement measures and sys-tem solutions for anti-corrosion of seawater cooling systems were provided from the aspects of pipe and accessory material require-ments,seawater design flow rate,system scheme,pipe manufacturing process,and marine growth prevention system.

seawater cooling systembutterfly valvecorrosion mechanismanti-corrosion measuresdealumination corro-sion

涂永彬、赵洁、李胜、李洋、张伟程

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武汉交通职业学院,武汉 430065

武昌船舶重工集团有限公司设计研究院,武汉 430060

武汉武船计量试验有限公司,武汉 430060

海水冷却系统 蝶阀 腐蚀机理 防腐措施 脱铝腐蚀

湖北省自然科学基金

2022CFB331

2024

船海工程
武汉造船工程学会

船海工程

CSTPCD北大核心
影响因子:0.361
ISSN:1671-7953
年,卷(期):2024.53(3)
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