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海上油田段塞流捕集器腐蚀误判分析

Analysis of Corrosion Misjudgment of Slug Catcher in Offshore Oil Fields

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海上油田段塞流捕集器是重要的多相流管道终端设备,在采用超声相控阵检测技术进行评价时出现误判现象,严重影响了评价准确性与使用安全性.针对上述问题,本文通过实验分析误判原因并提出改进措施.首先对服役罐体进行切割样本,然后进行目视检查、超声波测厚、射线检测和理化分析.结论表明误判缺陷原因为焊缝夹渣,而非内表面腐蚀.全面分析了影响超声相控阵检测技术准确性的因素,对超声相控阵检测技术在海上油田段塞流捕集器腐蚀应用方面提出了相应的改进措施.本文研究成果对消除因夹渣(中间缺陷类)而导致的超声相控阵检测内表面腐蚀缺陷的误判,具有重要的参考价值.
Slug catcher is an important terminal equipment for multiphase flow pipeline in offshore oilfield,when employing ultrasonic phased array detection technology to assess them,misjudgment phenomena arise,which severely impair the evaluation accuracy and safety.To tackle this issue,this paper examines the causes of misjudgment and pro-poses improvement measures through experimental methods.Firstly,the service tank body is sliced into samples,and then visual inspection,ultrasonic thickness measurement,radiographic testing,and physical and chemical analysis are conducted.The conclusion indicates that the cause of the misjudged defect is slag inclusion in the weld,rather than in-ternal surface corrosion.Secondly,the factors influencing the accuracy of ultrasonic phased array detection technology are thoroughly analyzed.Lastly,corresponding improvement measures are suggested for the application of ultrasonic phased array detection technology in the corrosion of a segmented flow catcher in an offshore oil field.The research outcomes of this paper have significant reference value for eliminating the misjudgment of internal surface corrosion defects caused by slag inclusion(interstitial defects)in ultrasonic phased array detection.

Corrosion misjudgmentPhased array detectionCorrosion detection technology

张永山

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中海石油技术检测有限公司,广东湛江 524057

腐蚀误判 相控阵检测 腐蚀检测技术

2024

无损探伤
辽宁仪表研究所有限责任公司

无损探伤

影响因子:0.126
ISSN:1671-4423
年,卷(期):2024.48(1)
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