首页|国产碟式离心机在规模化生产中酵母发酵液菌体分离纯化适用性的研究

国产碟式离心机在规模化生产中酵母发酵液菌体分离纯化适用性的研究

Study on the applicability of domestic disc centrifuge for the separation and purification of yeast fermentation broths in large scale production

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目的 探究国产碟式离心机在规模生产中酵母发酵液菌体分离纯化工艺中的效果,摸索国产碟式离心机对酵母发酵液菌体分离纯化的适用性.方法 检测离心过程中上清液A600nm值,判断离心工艺分离的效果;检测离心后菌体固含量,评价离心效果是否满足菌体分离的要求;通过计算最终菌体回收率来判断在国产碟式离心机离心过程中菌体可能的损耗;对比国产碟式离心机和大容量离心机离心工艺时间,以菌体固含量和菌体形态检测等指标评价国产碟式离心机在生产规模中的适用性;对比国产碟式离心机离心前后酵母形态的完整性,评价碟式离心机剪切力对酵母分离纯化的影响.结果 国产碟式离心机和大容量离心机离心后酵母发酵液的上清液A600nm值差异无统计学意义(P=0.053 3,P>0.05);国产碟式离心机离心后菌体固含量均>80%,接近大容量离心机离心后菌体固含量;国产碟式离心机和大容量离心机离心后菌体回收率差异也无统计学意义(P=0.066 4,P>0.05);规模生产中相同体积的酵母发酵液用国产碟式离心机比大容量离心机能够大幅度缩短离心工艺时间,差异有统计学意义(P<0.0001);国产碟式离心机离心前后酵母形态的完整性结果显示,离心剪切力对酵母几乎没有影响.结论 在酵母发酵液菌体分离中,国产碟式离心机与大容量离心机离心效果接近,但离心纯化时间较短,在规模生产时较适用于本研究中酵母发酵液菌体分离的应用,后续可用于其他规模化生产工艺研究及应用.
Objective To explore the effectiveness of domestic disc centrifuges in the separation and purification process of yeast fermentation in large-scale production,and to find out the applicability of domestic disc centrifuge for the separation and purification of yeast fermentation broth.Methods The A600 nm value of supernatant during the centrifugation process was detected to evaluate the effectiveness of separation.The solid content of bacteria after centrifugation was measured to determine whether the centrifugation effect met the requirements for bacterial separation.The possible loss of bacteria in the centrifugation process was measured by calculating the final recovery rate.In order to validate the applicability in production scale,the process duration and bacterial solid content were compared between domestic dish centrifuges and high-capacity centrifuges.As well,morphology of yeast bacterial was compared before and after centrifugation by domestic disc centrifuge,to evaluate the effect of shear force on the separation and purification of yeast.Results There was no significant difference in A600nm value of the supernatant of yeast fermentation between domestic dish centrifuges and high-capacity centrifuges(P=0.053 3,P>0.05).The bacterial solid contents of all batches af-ter centrifugation by domestic dish centrifuges were above 80%,which were close to those after centrifugation by high-capacity centrifuges.No significant difference was observed in the recov-ery of yeast bacteria after centrifugation between domestic dish centrifuge and high-capacity centrifuge(P=0.066 4,P>0.05).In large-scale production,domestic dish centrifuge could shorten the centrifuge process duration significantly(P<0.000 1)compared to large capacity centrifuges.Morphology of yeast bacterial before and after centrifugation in domestic dish centrifuge showed that shear force had basically no impact on yeast morphology.Conclusion In the separation of yeast bacterial fermentation,the centrifugation effect of domestic disc centrifuge is similar to that of the high-capacity centrifuge.However,the process duration is shorter,which is more suitable for large-scale production in this study,and can be expand-ed to large-scale application of other products.

Domestic dish centrifugeScale productionYeast fermentationBacterial separationCentrifugalBacterial solid contentCell recovery rateShear force

邵志伟、王玢、周晖国、陈卓涛、杨林鹏、杨千苇、李薇、杨俊杰

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兰州生物制品研究所有限责任公司中试研究室甘肃省疫苗工程技术研究中心,甘肃兰州 730046

国产碟式离心机 规模生产 酵母发酵液 菌体分离 离心 菌体固含量 菌体回收率 剪切力

甘肃省科技重大专项

17ZD2FA007

2024

微生物学免疫学进展
中华预防医学会 兰州生物制品研究所

微生物学免疫学进展

CSTPCD
影响因子:0.5
ISSN:1005-5673
年,卷(期):2024.52(1)
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