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煤化工固废混凝土的制备及力学性能

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为解决煤化工固废替代砂石制备混凝土时由于自身孔隙多导致的吸水量大、流动性差及强度低等问题,从固废粗渣表面封堵涂层处理及水泥水化产物形貌调控两个方面提出解决方案.首先制备了一种含有三嗪环、氨基及醛基的固废粗渣表面处理用黏附固化剂(ACA),将其与水泥混合,在固废粗渣表面形成填充封堵涂层,从而解决煤化工固废粗渣制备混凝土时吸水量大及流动性差的问题.其次,制备了氧化石墨烯(GO),并将其与聚羧酸减水剂(PC)混合形成插层复合物(PC-GO),通过掺入PC-GO实现超低掺量GO在水泥基体中的均匀分散及对水泥水化产物形貌结构的调控.在表面封堵涂层及水泥水化产物结构调控的协同作用下制备了高含量煤化工固废混凝土,表征了ACA的结构及其形成封堵涂层的作用原理,提出了超低掺量 GO 的吸附式分散机理及调控水泥水化产物形貌的晶核效应和模板效应.结果表明:含有 60%和 80%(质量分数)煤化工固废的混凝土的抗压强度分别大于 40 MPa和 30 MPa,抗折强度分别大于 6MPa和 4.5 MPa,同时高含量煤化工固废混凝土具有良好的抗干缩性能;研究成果对于制备高含量煤化工固废混凝土及煤化工固废的大规模资源化利用具有积极的意义.
Preparation and mechanics property of coal chemical solid waste concrete
In order to solve the problems of large water absorption,poor fluidity and low strength caused by the large pores of coal chemical solid waste instead of sand and gravel in the preparation of concrete,solutions were proposed from two aspects:surface sealing coating treatment of solid waste coarse slag and morphology control of cement hydration products.Firstly,an adhesive curing agent(ACA)containing triazine ring,amino group and aldehyde group was prepared for surface treatment of solid waste coarse slag,which was mixed with cement to form a filling and plugging coating on the surface of solid waste coarse slag,so as to solve the problem of large water absorption and poor fluidity when preparing concrete from solid waste coarse slag of coal chemical industry.Secondly,graphene oxide(GO)was prepared and mixed with polycarboxylate superplasticizer(PC)to form an intercalated composite(PC-GO).By adding PC-GO,the uniform dispersion of ultra-low content GO in cement matrix and the regulation of the morphology and structure of cement hydration products were realized.High content of coal chemical solid waste concrete was prepared under the synergistic effect of surface plugging coating and structural regulation of cement hydration products.The structure of ACA and the mechanism of forming plugging coating were characterized.The adsorption dispersion mechanism of ultra-low content GO and the crystal nucleus effect and template effect of regulating the morphology of cement hydration products were proposed.The results show that the compressive strength of concrete containing 60%and 80%(mass fraction)coal chemical solid waste is greater than 40 MPa and 30 MPa respectively,and the flexural strength is greater than 6 MPa and 4.5 MPa respectively.At the same time,the high content of coal chemical solid waste concrete has good dry shrinkage resistance.The research results have positive significance for the preparation of high content coal chemical solid waste concrete and the large-scale resource utilization of coal chemical solid waste.

coal chemical solid waste concreteadhesive curing agentgraphene oxidemechani-cal propertydrying shrinkage property

吕生华、折佳龙、杨居辉、李超、任洋军、贾君、甘志超

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陕西科技大学 轻工科学与工程学院,陕西 西安 710021

陕西润一科工贸有限公司,陕西 西安 710065

西安肖申克新材料有限公司,陕西 西安 710200

天地(榆林)开采工程技术有限公司,陕西 榆林 719000

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煤化工固废混凝土 黏附固化剂 氧化石墨烯 力学性能 干缩性能

陕西省区域创新能力引导计划项目国家自然科学基金项目

2021QFY04-0421276152

2024

建筑科学与工程学报
长安大学 中国土木工程学会

建筑科学与工程学报

CSTPCD北大核心
影响因子:0.692
ISSN:1673-2049
年,卷(期):2024.41(4)
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