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小庙岭选矿厂大型球磨机磨矿介质优化试验

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为提高球磨机的磨矿效果,获得合格的磨矿产品粒级,针对小庙岭选矿厂磨矿系统改造优化后出现的磨矿产品粒度偏粗、钢球单耗过高的问题,以不同磨矿介质为研究对象,进行了现场应用试验,考察了不同磨矿介质的磨矿效果.试验结果表明:高铬钢球耐磨性优于锻造钢球,应用高铬钢球后,产品粒度波动范围更小,细度稳定,矿石解离度高;采用高铬钢球替代锻造钢球,磨矿平均球耗由0.601 kg/t降至0.511 kg/t,每年可节约钢球成本138.432 万元;钢球采用逐步替换方案,一次性投入小,不影响正常生产,该研究结果可为其他企业降本增效、提升经济效益提供借鉴.
Test on Grinding Medium Optimization of Large Ball Mill in Xiaomiaoling Concentrator
In order to improve the grinding effect of ball mill and obtain qualified particle size of grind-ing products,aiming at the problems of coarse particle size of grinding products and high unit consumption of steel balls after the transformation and optimization of grinding system in Xiaomiaoling concentrator,field application tests were carried out with different grinding media as the research object to investigate the grind-ing effect of different grinding media.The test results show that the wear resistance of high chromium steel ball is better than that of forged steel ball.After the application of high chromium steel ball,the fluctuation range of product particle size is smaller,the fineness is stable,and the ore dissociation degree is high.By us-ing high chromium steel ball instead of forging steel ball,the average ball consumption of grinding is re-duced from 0.601 kg/t to 0.511 kg/t,and the cost of steel ball can be saved by 1.38432 million yuan per year.The steel ball is gradually replaced,and the one-time investment is small,which does not affect the normal production.The research results can provide reference for other enterprises to reduce costs and increase effi-ciency and improve economic benefits.

grinding mediumhigh chromium steel ballforged steel ballball consumption

平晓朵、朱纪朋

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栾川龙宇钼业有限公司

磨矿介质 高铬钢球 锻造钢球 球耗

2024

现代矿业
中钢集团马鞍山矿山研究院有限公司

现代矿业

影响因子:0.33
ISSN:1674-6082
年,卷(期):2024.40(1)
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