首页|某选厂圆锥破碎机主润滑油污染控制研究与应用

某选厂圆锥破碎机主润滑油污染控制研究与应用

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针对安徽某选矿厂圆锥破碎机主润滑油污染造成的一系列问题,在分析原因的基础上介绍了改造方案与实施情况.通过优化正压防尘系统、选用离线过滤机、加强检修现场管理和日常维护管理、正压风机和离线过滤机设置报警系统,可以降低圆锥破碎机非计划停机时间40 h/a,增产4.68万t/a;节约壳牌150#润滑油28.44万元/a、主润滑滤芯及主润滑油泵等费用108.2万元/a;圆锥破碎机的良好运行状态使工作压力由4.0 MPa提高到4.4 MPa,合格粒度产品占比增大,减轻循环负荷,破碎机作业率下降3.4个百分点,降本增效效果显著;设备故障率的下降、非计划检修时间的缩短减轻了工人的劳动强度.现场圆锥破碎机主润滑油防污染措施的落实,使得扩能、增产、提质、增效效果显著,具有推广应用价值.
Research and Application of Main Lubricating Oil Pollution Control of Cone Crusher in a Concentrator
In view of a series of problems caused by the main lubricating oil pollution of cone crusher in a concentrator of Anhui Province,the transformation scheme and implementation are introduced on the basis of analyzing the causes.Optimizing the positive pressure dustproof system,selecting the off-line fil-ter,strengthening the maintenance site management and daily maintenance management,and setting the alarm system for the positive pressure fan and the off-line filter can reduce the unplanned shutdown time of the cone crusher by 40 h/a,increase the production by 46 800 t/a,save shell 150#lubricating oil 284 400 yuan/a,the main lubricating filter element and the main lubricating oil pump and other costs 1082 000 yuan/a.The good operation state of the cone crusher increases the working pressure from 4.0 MPa to 4.4 MPa,in-creases the proportion of qualified particle size product,reduces the circulating load,and reduces the opera-tion rate of the crusher by 3.4 percentage points.The effect of cost decreasing and benefit increasing is re-markable.The decrease of equipment failure rate and the shortening of unplanned maintenance time reduce the labor intensity of workers.The implementation of the anti-fouling measures for the main lubricating oil of the cone crusher on site has a significant effect on capacity expansion,production increase,quality improve-ment and efficiency increase,and has the value of popularization and application.

cone crushermain lubricating oilpollution controlpositive pressure dustproofoff-line filter

李秀臣

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安徽开发矿业有限公司

圆锥破碎机 主润滑油 污染控制 正压防尘 离线过滤机

2024

现代矿业
中钢集团马鞍山矿山研究院有限公司

现代矿业

影响因子:0.33
ISSN:1674-6082
年,卷(期):2024.(2)
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