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煤矿井下带式输送机智能巡检机器人系统设计

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带式输送机作为煤矿核心运输设备,其日常检查及监测工作依靠人工巡检完成,不仅费时费力、工作效率低且监测效果差,影响煤矿正常生产作业.为解决上述问题,采用自动巡检方法及无人监测技术,设计了一套基于轨道式巡检机器人的井下带式输送机智能巡检系统.通过机器人搭载的多种智能传感器及无线通信网络,来实现对现场环境参数的采集和运行可视化监控;同时采用灰度化图像处理算法对跑偏检测方法进行优化,从而实现皮带跑偏故障精确预警诊断.经测试,系统可在不同条件下获取清晰、明显的跑偏特征图像,同时对带式输送机运行环境及设备温度的采集精度较高,可替代人工实现带式输送机自主跑偏检测及智能化巡检,有效提高带式输送机运行可靠性,具有一定推广应用价值.
Design of Intelligent Inspection Robot System for Belt Conveyor in Coal Mine
As the core transportation equipment of coal mine,the daily inspection and monitoring work of belt conveyor relies on manual inspection,which is not only time-consuming and laborious,but al-so has low work efficiency and poor monitoring effect,which affects the normal production and operation of coal mine.In order to solve the above problems,a set of intelligent inspection system of underground belt conveyor based on track inspection robot is designed by using automatic inspection method and unmanned monitoring technology.Through a variety of intelligent sensors and wireless communication networks equipped with robots,the field environment parameters are collected and the operation is visually moni-tored.At the same time,gray-scale image processing algorithm is used to optimize the deviation detection method,so as to the accurate early warning and diagnosis of belt deviation fault is realized.Through test,the system can obtain clear and obvious deviation feature images under different conditions,and at the same time,the collection accuracy of the belt conveyor operating environment and equipment temperature is high,which can replace manual belt conveyor independent deviation detection and intelligent inspection,effectively improve the operation reliability of the belt conveyor,and has certain promotion and application value.

coal minebelt conveyorintelligent inspectionimage processing

郝轶琼

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大同煤矿集团和创永盛机械有限责任公司

煤矿 带式输送机 智能巡检 图像处理

2024

现代矿业
中钢集团马鞍山矿山研究院有限公司

现代矿业

影响因子:0.33
ISSN:1674-6082
年,卷(期):2024.40(8)