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某雷达大功率固态发射机的结构与散热设计

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介绍了某雷达大功率固态发射机的结构布局及散热设计,并给出了关键部件的焊接及加工工艺方法.根据功放组件、供电电源及微波合成波导的热耗大小及分布形式,确定了整机液冷散热的热控方式,并进行了散热仿真分析.首先,基于热平衡方程计算得到单独模块散热所需的冷却液流量,并据此对冷板结构进行优化设计;然后,将各自冷板等效为独立的二端口流阻器件,在Flomaster中建立整个热控系统的一维流体分配模型,得到分流板的关键结构设计变量;最后,通过FloEFD软件并结合工程实际对整机进行散热仿真分析,得到发射机各器件及组合的表面温度分布云图.结果表明,功放组件芯片的最高温度及温度一致性均满足使用要求,从而验证了整机结构和散热方案的可行性.
Structural and Thermal Design for High-power Solid-state Transmitter of Radars
The structural configuration and thermal design of the high-power solid-state transmitter of a radar are introduced,and the welding technology and machining methods are also presented in this paper.Based on the power dissipation and layout of power amplifier components,power supplies and microwave-synthetic waveguides,the liquid-cooling methods and heating simulation are determined and performed.Firstly,the coolant flows of single modules are worked out based on heat balance equation,and then the structural optimization design are performed.Subsequently,the key structural parameters of spreader plates are achieved based on that the cold-plates are equivalent to two-port flow resistance device in the Flomaster software.Finally,detailed parametric sim-ulations are performed with FloEFD combined with engineering practice,and then the temperature on the surface of device and modules are also achieved.The results clearly demonstrate that both the highest temperature and temperature consistency of chips meet the use requirements.Accordingly,it is proved that the overall structure and cooling solution are possible.

solid-state transmitterthermal designmicro-channelflow distributionvacuum brazingmanual brazing

石永安、王猛、刘卫刚、李世宗

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陕西黄河集团有限公司,陕西 西安 710043

四川斯艾普电子科技有限公司,四川 成都 610051

固态发射机 散热设计 微通道 流量分配 真空钎焊 手工钎焊

陕西省秦创原"科学家+工程师"队伍建设项目

2022KXJ-030

2024

现代雷达
南京电子技术研究所

现代雷达

CSTPCD北大核心
影响因子:0.568
ISSN:1004-7859
年,卷(期):2024.46(3)
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