首页|3 000 t·h-1桥式抓斗卸船机风载下强度计算及机械故障分析

3 000 t·h-1桥式抓斗卸船机风载下强度计算及机械故障分析

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以 3 000 t·h-1 桥式抓斗卸船机作为分析对象,计算结构在非工作状态下的风载.以最大风速55 m·s-1、风压1 900 N·mm-2 作为风载输入,按风向转化为3种工况并与固定载荷结合.计算结果表明,在固定载荷+侧风与后侧风组合载荷作用下结构应力达到最大,为114.728 MPa,较其他2种工况高约14.5%.然后,结合实际应用梳理和统计故障.由于卸船机结构大、零件多、故障点多,按照故障来源分类卸船机机械故障,并对各类故障的消除提供具体的方法和措施.在实践过程中发现,采用现代智能手机对噪声进行实时监控,具有成本低、监控效果良好等诸多优点,能够对故障的预警和故障源的查找起到很好的作用.在卸船机或相近设备的维护过程中,可以推广并利用这些手段.
Strength Calculation and Mechanical Fault Analysis of 3 000 t·h-1 Bridge Grab Ship Unloader under Wind Load
Taking 3 000 t·h-1 bridge grab ship unloader as the analysis object,the wind load of the structure in non-working state is calculated.With the maximum wind speed of 55 m·s-1 and the wind pressure of 1 900 N·mm-2 as the wind load input,it is converted into three working conditions according to the wind direction and combined with the fixed load.The results show that the maximum structural stress is 114.728 MPa under the combined load of fixed load plus crosswind and rear crosswind,which is about 14.5%higher than the other two conditions.Then,the faults are sorted out and counted according to the practical application.Due to the large structure,many parts and many fault points of the ship unloader,the mechanical faults of the ship unloader are classified according to the fault sources,and specific methods and measures are provided for the elimination of various faults.In practice,it is found that the use of modern smart phones for real-time noise monitoring has many advantages,such as low cost,good monitoring effect,and can play a good role in fault warning and fault source search.In the maintenance of ship unloader or similar equipment,these means can be promoted and used.

bridge type grab ship unloaderstructural strengthmechanical failure

刘禹男

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曹妃甸港矿石码头股份有限公司,唐山 063200

桥式抓斗卸船机 结构强度 机械故障

2024

现代制造技术与装备
山东省机械设计研究院 山东机械工程学会

现代制造技术与装备

影响因子:0.197
ISSN:1673-5587
年,卷(期):2024.60(4)
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