Analysis of Frequent Failures and Countermeasures for High-pressure Water Descaling System
Descaling is an essential process in the plate rolling steel production,and improving the stability of the high-pressure water descaling system contributes to enhancing the quality of slab production.This article discusses the frequent failures of the high-pressure water descaling system and corresponding countermeasures.After analyzing the composition and working principle of the high-pressure water descaling system,the article identifies several issues,including water leakage in the high-pressure descaling pipeline,failures in the pre-charging water system,water and air leakage in the system,significant pressure fluctuations in the high-pressure water system,faults in the descaling valve,and problems with the high-pressure water system's high-pressure plunger pump.In response to these issues,the article proposes specific countermeasures and suggests establishing a failure response assurance mechanism for the high-pressure water descaling system.Recommendations include reducing flange connections in the pipeline network,increasing pipe clamps,adding shock-absorbing pads,modifying the water inlet pipe for the descaling manifold of the rolling mill,improving water quality,and strengthening regular inspection and maintenance of the equipment.
high-pressure water descalingsystem failuresfailure issuescountermeasures
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