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基于Fluent的新型采棉机摘锭润滑特性研究

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本文针对摘锭润滑不均匀、不充分的问题,设计具有双向进油润滑结构的新型摘锭,以新型摘锭和衬套形成的油膜为研究对象,建立数值计算模型和有限元模型,通过Fluent软件求解油膜压力、承载力和剪切力,探究不同工况及特征参数下新型摘锭结构的润滑特性,最终获得最优的结构参数.结果表明:随着摘锭转速的增加,摘锭表面油膜的最大油膜压力和承载力会逐渐增加,同时进油孔压力的增加会在一定程度上增大摘锭表面油膜的最大油膜压力;当进油孔直径为2.5 mm、进油孔位置深度为18 mm时,摘锭结构的承载力较为均衡,具有较优的润滑性能.
Research on the lubrication characteristics of the new cotton picker spindle based on Fluent
Aiming at the problem of uneven and insufficient lubrication of the spindle,a new type of spindle with bidirectional oil inlet lubrication structure was designed.The oil film formed by the new spindle and lining was taken as the research object.The numerical calculation model and finite element model were established.The oil film pressure,bearing capacity,and friction force were solved by Fluent software,and the lubrication characteristics of the new spindle structure under different working conditions and characteristic parameters were explored.Finally,the optimal structural parameters were obtained.The results show that with the increase of the spindle speed,the maximum pressure and bearing capacity of the oil film on the surface of the spindle will gradually increase.At the same time,the increase of oil inlet hole pressure will to some extent increase the maximum oil film pres-sure of the surface of the spindle.When the diameter of the oil inlet hole is 2.5 mm and the depth of the oil inlet hole position is 18 mm,the load-bearing capacity of the spindle structure is relatively balanced and has good lubrication performance.

SpindleStructural optimizationLubrication characteristics

胡俊强、夏博、吴和平、胡雪、刘新洲

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石河子大学机械电气工程学院,新疆石河子 832000

星光正工(江苏)采棉机有限公司,江苏 常州 213001

阿拉尔润农现代农业科技有限公司,新疆 阿拉尔 843300

摘锭 结构优化 润滑特性

2024

新疆农机化
新疆农科院农业机械化研究所

新疆农机化

影响因子:0.185
ISSN:1007-7782
年,卷(期):2024.(6)