首页|Process planning and contour-based error compensation for precision grinding of miniature scalpels
Process planning and contour-based error compensation for precision grinding of miniature scalpels
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Miniature scalpels are mainly used in microsur-geries such as ophthalmic and cardiovascular surgeries.The size of a miniature scalpel is only a few millimeters,and the precision of the blade shape is high,which makes pro-duction of miniature scalpels extremely difficult.This study proposes a new sharpening process for grinding miniature scalpels on a four-axis machine tool.A post-processing algo-rithm for a four-axis grinding machine based on a kinemat-ics model is established.We then propose a corresponding parameter calibration method for the parameters used in the kinematics model.Because of possible errors in the param-eter calibration,a contour-based error compensation method is proposed for accurate adjustments to the edge shape fol-lowing grinding.This can solve the problem of large devia-tions between the actual edge shape after grinding and the ideal edge shape.The effectiveness of the proposed process planning and error compensation method is verified experi-mentally,and the grinding process parameters of the minia-ture scalpel are optimized to improve its surface processing quality.The sharpness of the optimized miniature scalpel is less than 0.75 N,and the blade shape is symmetrical,which meets the technical requirements of miniature scalpels.
Cheng Fan、Cao-Yang Xue、Jun Zhao、Wei Jiang、Wen-Ge Han、Lei Zhang、Li-Ning Sun
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Jiangsu Provincial Key Laboratory of Advanced Robotics,School of Mechanical and Electrical Engineering,Soochow University,Suzhou 215021,Jiangsu,People's Republic of China
Key Laboratory of Fluid Power and Mechatronic Systems,School of Mechanical and Electrical Engineering,Zhejiang University,Hangzhou 310027,People's Republic of China
State Key Laboratory of Intelligent Equipment and Manufacturing,School of Mechanical Engineering,Zhejiang University of Technology,Hangzhou 310023,People's Republic of China