首页|Research on feed-pulse collaborative control method in micro-electrical discharge machining

Research on feed-pulse collaborative control method in micro-electrical discharge machining

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Reducing the short-circuit rate and increasing the effective discharge rate are important targets for improv-ing the servo control effect of micro-electrical discharge machining(micro-EDM),as these two indicators are closely related to the machining efficiency and quality.In this study,a feed-pulse collaborative control(FPCC)method is pro-posed for micro-EDM based on two dimensions(space and time).In the spatial dimension,a feed control strategy with a discharge holding process is adopted.Meanwhile,in the time dimension,a forward-looking pulse control strategy is adopted,in which the pulse interval is adjusted based on a sequence analysis of feed commands and discharge states.Process experiments are carried out to determine the key parameters used in this method,including the discharge holding threshold and pulse interval adjustment value(Toffadj).The feed smoothness and discharge sufficiency anal-yses of the experimental results show that compared to the traditional double threshold average voltage method,the FPCC method reduces the number of long-distance retreats by 64%and improves the effective discharge time by 40%.

Micro-electrical discharge machining(micro-EDM)Electrode feed controlDischarge pulse controlMachining surface quality

Qiang Gao、Ya-Ou Zhang、Xue-Cheng Xi、Yuan-Ding Wang、Xiao-Fei Chen、Wan-Sheng Zhao

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School of Mechanical Engineering,Shanghai Jiao Tong University,Shanghai 200240,People's Republic of China

State Key Laboratory of Mechanical System and Vibration,Shanghai 200240,People's Republic of China

Shanghai Institute of Space Propulsion,Shanghai 201112,People's Republic of China

国家自然科学基金国家自然科学基金National Science and Technology Major Projects of China

52175426520753332018ZX04005001

2024

先进制造进展(英文版)

先进制造进展(英文版)

ISSN:
年,卷(期):2024.12(2)