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管状带式输送机常见故障分析及综合治理方案

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为有效解决管状带式输送机因跑偏、扭转等故障导致的设备停运、损坏、使用寿命降低等实际问题,基于故障产生的原因分析,逐步形成了以跑偏及扭转故障管控、辅助清扫措施设置、电气保护设施设计、日常检查和周期性检查维护为一体的综合治理方案.生产实践表明:经过综合治理,管状带式输送机事故率有效降低,轻微跑偏故障处理时间能有效缩短至 10 min以内,输送带有效使用年限延长 50%.该治理方案解决了管状带式输送机常见的故障,提高了自动监测保护水平,可以有效避免事故的扩大化,降低事故处理难度,延长运输设备的使用寿命,有利于生产的稳定运行.
Common faults of tubular-belt conveyor:analysis and comprehensive countermeasures
Side travel and twisting of tubular-belt conveyor can lead to shutdown,damage and shortening of ser-vice life of the conveyor.Aiming to finding an effective solution to the common faults,based on analysis of the factors leading to the faults,integrated countermeasures are adopted,such as taking precautionary measures to guard against occurrence of belt side-travel and twisting faults,adding auxiliary cleaning units,improving design of electrical control devices and strengthening routine and periodical inspection and maintenance service.Prac-tice shows that with implementation of the integrated measures,the fault rate of the conveyor has been effect-ively decreased;the time required to deal with a minor belt misalignment fault is reduced to less than 10 minutes;the service life of the belt is prolonged by 50 percent;the common fault occurring during operation of the conveyor have been eliminated;and the automatic monitoring and protection level has been notably en-hanced,making it possible to effectively check a minor fault before it becomes worsening,conveyor ease re-medial work,and maintain stable operation of conveyor.

coal conveyance in coal preparation planttubular-belt conveyoranti-twisting technologyauxiliary cleaning unitelectrical protectionfault tackling time

高文宇、冯中爱、代文飞、高桂营、顾峰、王琪、敖建东、孙中选、孙超超

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枣庄矿业(集团)有限责任公司 蒋庄煤矿,山东 滕州 277519

选煤厂运输 管状带式输送机 防扭转保护技术 辅助清扫 电气保护 故障处理时间

2024

选煤技术
煤炭科学研究总院唐山研究院 中国煤炭学会选煤专业委员会 煤炭工业技术委员会 国家水煤浆工程技术研究中心 中国煤炭工业协会选煤分会

选煤技术

影响因子:0.403
ISSN:1001-3571
年,卷(期):2024.52(1)
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