首页|智能加药系统在煤泥水处理中的研究与应用

智能加药系统在煤泥水处理中的研究与应用

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煤泥水处理是选煤厂生产过程中的关键环节.为了解决煤泥水处理过程中存在的药剂浓度不稳定、人工经验依赖性强、药剂调整滞后、操作效率低等问题,王坡选煤厂在基于煤泥水处理现状分析的基础上,进行了加药系统智能化改造,通过对助滤剂和絮凝剂制备及加药装置进行设计,构建参数检测系统,完善控制方案,实现了煤泥水系统的高效运行.生产实践表明,智能加药系统持续稳定运行,减员 3人,实现了无人值守;浓缩效率提高了 2.19个百分点,底流固体产率提高了 0.76个百分点,压滤上料时间缩短了 500 s/班;絮凝剂用量降低了 8.56%,助滤剂用量降低了 10.25%;减少了生产事故的发生.智能加药系统的应用,每年可为王坡选煤厂节约人工成本、电费和材料成本约87万元,经济效益显著.
Study and application of the intelligent agent dosing system in coal slurry water treatment process
Coal slurry water treatment is a key link in coal preparation process.In order to address the problems of the manually operated agent dosing system applied by Wangpo Coal Preparation Plant,such as instability in concentration of agent prepared,strong reliance on experience of operators,delay in making adjustment,and low operating efficiency,the existing dosing system is turned into an intelligent one through technical transforma-tion,based on result of analysis of the current slurry water treatment conditions.Through design of the filter aid and flocculant dosing units,application of various measuring instruments to monitor key operating parameters,and improvement of control scheme,the slurry water treatment system has now been made possible to maintain a high-efficiency operation.Practice shows that the dosing system can work stably in an unattended manner,making it possible to dispense with three operations;the thickener has seen increases in thickening efficiency and underflow solids yield by 2.19 percentage points and by 0.76 percentage points,respectively;the time for feeding the filter press is cut by 500 s per shift;the consumptions of flocculant and filter aid are decreased by 8.56%and 10.25%,respectively;and the rate of accidents in operation has been reduced.Application of the in-telligent system can save the labor,electrical and material costs by 0.87 million yuan per year,creating a notice-ably favorable economic benefit for the plant.

intelligent dosing of agentintelligent dosing systemunattended mannertesting system for monit-oring of key parametersthickening efficiencydosage of agentfilter press feeding time

李鹏波、申迎松、王晓坤、宋志兵、郭晋强、乔鹏

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山西天地王坡煤业有限公司,山西 晋城 048021

中煤科工集团唐山研究院有限公司,河北 唐山 063012

智能加药 智能加药系统 无人值守 参数检测系统 浓缩效率 药剂用量 上料时间

2024

选煤技术
煤炭科学研究总院唐山研究院 中国煤炭学会选煤专业委员会 煤炭工业技术委员会 国家水煤浆工程技术研究中心 中国煤炭工业协会选煤分会

选煤技术

影响因子:0.403
ISSN:1001-3571
年,卷(期):2024.52(1)
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