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高速动车组车下设备的吊耳动力学分析

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为揭示CRH380AL高速动车组车下设备不同位置的吊耳产生裂纹差异很大的原因,开展实车运行工况下的振动和气动载荷测试,建立车下设备-车辆-轮轨-线路多重耦合大系统动力学模型,其中的车体和车下设备利用有限元法建立弹性体模型,轮轨子系统和转向架子系统使用多刚体动力学建模,轨道不平顺谱应用武汉至广州区间的实际测量数据,隧道通过和隧道交会等工况的气动载荷由八节车气动模型数值模拟获得,分析了车体弹性、气动载荷和螺栓刚度等因素对车下设备吊耳支反力的影响.研究表明:车下设备与车辆系统之间存在强烈的耦合行为,车下设备本身质量分布和车体弹性耦合效应导致 4号吊耳垂向动态载荷最大,与现场故障裂纹占比最高的情况对应;气动载荷对车下设备 8号吊耳动态载荷存在明显影响;低频区域的吊耳动态载荷随螺栓刚度的增大而增大,垂向平均动载荷和最大动载荷分别为其余 2个方向的 4倍和 6倍.基于线路和车辆耦合的动力学分析方法可为车下设备动态力学行为的设计和疲劳性能的优化提供理论支撑.
Dynamic Analysis of Lifting Lug of Equipment Under High Speed EMU
In order to reveal the reasons for the great difference of cracks in the lifting lugs at different positions of the under-chassis equipment of CRH380AL high-speed EMU,full-scale test on vibration acceleration and aerodynamic load are carried out.The dynamics model of the large-scale system with multiple coupling of under-chassis equipment,vehicle,wheel-rail,and railway line is established.The vehicle body and under-chassis equipment are established as elastomer models by finite element method.The wheel-rail subsystem and bogie subsystem are modeled by rigid multibody dynamics.The track irregularity spectrum is based on the measured data samples from Wuhan to Guangzhou.The aerodynamic load under the conditions of tunnel passing and tunnel intersection is numerically simulated by the eight-car aerodynamic model.The influence of elasticity,aerodynamic load,bolt stiffness and other factors of the vehicle body on the lifting lug reaction force of the under-chassis equipment is analyzed.The research shows that,there is a strong coupling behavior between the under-chassis equipment and the vehicle system.The mass distribution of the under-chassis equipment and the elastic coupling effect of the vehicle body lead to the maximum vertical dynamic load of No.4 lifting lug,which corresponds to the highest proportion of on-site fault cracks.The aerodynamic load has a significant impact on the dynamic load of No.8 lifting lug of the under-chassis equipment.The dynamic load of the lifting lug in the low-frequency domain increases with the increase of bolt stiffness,the vertical average dynamic load and the maximum dynamic load are 4 times and 6 times of the other two directions respectively.The dynamic analysis method based on the coupling of line and vehicle can provide theoretical support for the design of dynamic mechanical behavior of equipment under the vehicle and the optimization of fatigue performance.

high speed trainunder vehicle equipmentlifting lugslineaerodynamic loadrigid flexible couplingdynamic load

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湖南文理学院机械工程学院,湖南常德 415000

高速列车 车下设备 吊耳 线路 气动载荷 刚柔耦合 动态载荷

湖南省自然科学基金湖南省教育厅科学研究重点项目

2020JJ444821A0416

2024

西南交通大学学报
西南交通大学

西南交通大学学报

CSTPCD北大核心
影响因子:0.973
ISSN:0258-2724
年,卷(期):2024.59(1)
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