首页|添加Si和Zn对VW75镁合金显微组织、力学性能和弹性模量的影响

添加Si和Zn对VW75镁合金显微组织、力学性能和弹性模量的影响

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Mg-7Gd-5Y-1Nd-0。5Zr(%,质量分数;VW75)是一种获得批量应用的超高强耐热镁合金,但其弹性模量仅约为45 GPa,制约了其减重效果的充分发挥。以提升该合金弹性模量为目的设计了3种成分合金:VW75+1Si,VW75+2Si和VW75+2Si+2Zn(%,质量分数),利用光学显微镜(OM)、扫描电镜(SEM)、X射线衍射(XRD)等研究了"铸锭→均匀化→挤压"过程的显微组织演变,研究了3种合金在200℃的时效硬化行为,并对挤压态和T5态合金的室温拉伸性能和动态弹性模量进行了测试。结果表明:VW75合金添加Si后在熔体中形成高熔点自生增强相颗粒,增强相存在严重的沉降现象。XRD分析表明增强相为Gd5Si3,YSi和Zr5Si3,并且多数RE-Si(RE:稀土元素)增强相颗粒同时具有两个成分迥异的区域,即心部的富Y区和外层的富Gd区,暗示熔体降温过程中YSi先形核,Gd5Si3随后以YSi为异质核心析出,添加Zn元素加重了沉降。3种铸态合金中增强相平均粒径位于3。8~5。5 μm区间,挤压后被破碎细化至3。4~3。7μm,且分布更加均匀。制备的3种合金中,VW75+2Si+2Zn合金铸态、挤压态和T5态弹性模量最高;挤压态VW75+2Si+2Zn合金具有最大的增强相面积分数(~9。4%)且增强相平均粒径仅~3。5 μm,其T5(挤压+人工时效)态弹性模量最高,达到53。4 GPa,但由于RE-Si增强相的出现严重弱化了稀土元素的固溶强化作用,造成抗拉强度和屈服强度大幅降低,同时造成该合金没有时效硬化效应。
Microstructure,Mechanical Properties and Elastic Modulus of VW75 Magnesium Alloy with Si and Zn Addition
Magnesium alloys are the smallest density metal structural materials in the world today.They have great application pros-pects in the fields of aerospace weapons and equipment.In recent years,the speed of aerospace weapons and equipment is higher and higher and the range is longer and longer.Therefore,higher requirements are put forward for the stability and lightweight of load-bear-ing parts.At present,Mg-RE-Zn(RE:rare earth)magnesium alloy has excellent mechanical properties at room temperature and high temperature,and the tensile strength at room temperature can reach more than 450 MPa,and it is one of the most potential materials for manufacturing missile cabin and rudder wing surface.However,the elastic modulus of Mg-RE-Zn alloy is very low,only 40~45 GPa,far lower than that of aluminium alloy(70 GPa),titanium alloy(110 GPa)and steel(206 GPa),and the problem of"strength modu-lus"mismatch appears in the service state of high stress.In order to improve the anti-elastic deformation ability of missile cabin and rudder wing surface,the commonly used method is to increase the section thickness,but this method increases the overall weight of the equipment and seriously restricts the improvement of flight speed and range of aerospace weapon equipment.Therefore,the de-mand for high elastic modulus magnesium alloy is becoming more and more urgent.This paper took Mg-7Gd-5Y-1Nd-0.5Zr(%,mass fraction;VW75)magnesium alloy as the research object,and studied the microstructure changes,mechanical properties and elastic modulus of three alloys with different contents,revealing the influence of Si and Zn contents of three alloys.The microstructure of as cast,homogenized and extruded phases were observed and analyzed by metallographic microscope(OM)and scanning electron micro-scope(SEM),and the chemical composition of various phases was analyzed by energy dispersive spectrometer(EDS)attached to SEM.Xpert Pro MPD polycrystalline X-ray diffractometer(XRD)was used to analyze the as cast and homogeneous microstructure at the bottom of the ingot.The scanning speed was 2(°)·min-1 and the scanning range was 10°~90°,and the diffraction peak was calibrated by MDI jade 6.0 analysis software.The dynamic elastic modulus of VW75 extruded material,three alloys(VW75+1Si,VW75+2Si and VW75+2Si+2Zn(%,mass fraction))as-cast,extruded and T5 were tested by resonance method.In order to determine T5 peak aging system of the three alloys,the age hardening curve was made.The aging temperature was 200 ℃ and the time was 0~56 h.Vickers hardness of the three alloys was measured,and the tensile tests at room temperature were carried out on extruded and T5 samples of three alloys by sans universal testing machine.After adding Si and Zn to VW75 magnesium alloy,with the formation of RE-Si phase,the content of solid solution rare earth in the matrix decreased,the precipitation strengthening effect decreased,and the strength of the alloy decreased.VW75+2Si+2Zn alloy had the highest elastic modulus in T5 state,which was 53.4 GPa,but it had no age hardening effect,and its tensile strength,yield strength and elongation in extruded state were 232 MPa,145 MPa and 10.5%,respectively.Af-ter adding Si element to VW75 magnesium alloy,in-situ reinforcing phases such as YSi,Gd5Si3 and Zr5Si3 were formed.There were two kinds of reinforcing phase particles in the as-cast structure,one was polygonal particles with large size,the other was ellipsoidal particles with small size,and most polygonal RE-Si reinforcing phase particles contained two regions with large composition differenc-es at the same time,namely,Y-rich area in the heart and Gd rich area at the edge.In the process of melt cooling,YSi phase was formed preferentially,and then Gd5Si3 phase nucleated with YSi as the heterogeneous core to become polygonal particles.If Gd5Si3 phase nucleated independently,it became ellipsoidal particles.The average particle size of reinforced phase was 3.8~5.5 μm interval.Because the specific gravity of RE-Si reinforced phase particles was much heavier than that of melt,in the process of engineering,with the increase of melt amount and the decrease of solidification rate,the settlement problem would be aggravated,which would be solved by semi-solid stirring and field auxiliary technology.

magnesium alloyparticle reinforcementmicrostructuremechanical propertieselastic modulus

张驰、石国梁、张奎、李兴刚、李永军、马鸣龙

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中国有研科技集团有限公司有色金属材料制备加工国家重点实验室,北京 100088

有研工程技术研究院有限公司,北京 101407

北京有色金属研究总院,北京 100088

镁合金 增强相 显微组织 力学性能 弹性模量

江苏省科技厅项目有研集团科技创新基金战略研究项目

BA20170442019DY01050

2024

稀有金属
北京有色金属研究总院

稀有金属

CSTPCD北大核心
影响因子:1.483
ISSN:0258-7076
年,卷(期):2024.48(6)