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高熵合金耐腐蚀性能研究进展

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传统合金已难以满足越发苛刻的服役环境要求,而高熵合金具有高强度、高硬度、高韧性和优异的耐蚀性等独特性能,应用前景广阔。简述了高熵合金的历史沿革,综述了高熵合金腐蚀行为研究现状,探讨了合金成分、微观结构、热处理与工况环境等主要因素对高熵合金腐蚀行为的影响,归纳了高熵合金在石油天然气钻采、石油炼化以及放射性工业领域的应用现状。高熵合金作为·种新型材料,其材料特性和功能特性较传统合金具有先进性;设计、制备过程中,通过调控合金元素成分、比例及制备、处理方法,均能影响合金性能,其中合金元素是影响合金耐蚀性能的主要因素(影响合金的相结构、微观结构)。尽管目前高熵合金按需设计和处理已经成为高熵合金发展的主流方向,且在试验阶段已展现出卓越的应用价值,但缺乏在实际工况环境中的应用。最后,从高熵合金的设计方法、制备工艺等方面对高熵合金腐蚀与防护等实际应用问题等进行了展望,以期为高熵合金在含苛刻腐蚀介质环境中的安全应用提供新思路。
Research Progress on Corrosion Resistance Properties of High Entropy Alloy
The design of conventional alloys(such as steel,copper alloy,aluminum alloy,zinc alloy magnesium alloy,titanium al-loy,etc.),which are based on one or at most two principal elements,and other metal/non-metal elements are introduced to improve the properties or to form new functional properties with the increasing demand for material functionality.Nevertheless,the industrial revolution and the development of emerging industries demand high-end materials,and it is difficult for conventional alloys to meet the requirements of the harsh service environment.The foundation of the real economy,such as petrochemical,chemical,iron and steel,non-ferrous metals,building materials,and other industries,including the novel materials industry,is the basic industry that has im-portant implications for national and international economic and technological competitiveness.Under the situation that the research and application of new materials are oriented to the new stage of high-quality development,the improvement of novel materials indus-trial competitiveness has become a fundamental motivator of national development.High-entropy alloys(HEAs),as the emerging multi-principal alloys,marking the beginning of a new era in the design of new materials.These novel metal materials have received wide attention due to their excellent comprehensive performance and simple structure,such as body-centered cubic(bcc),face-cen-tered-cubic(fcc),or close-packed hexagonal(hcp).The concept of HEAs expands the design range of alloys and formed alloys with high strength,high hardness,high toughness,and excellent corrosion resistance,which shows excellent application potential in harsh working conditions.Corrosion is a conservational occurrence that has a large economic impact and personal safety problems on most metals and their alloys because it destroys and deteriorates most materials by a physical behavior or electrochemical process through the reaction of these materials with the environment.In the face of harsh working conditions,a series of serious corrosion behaviors such as uniform corrosion,local pitting corrosion,hydrogen cracking,erosive corrosion,microbial corrosion(MIC),sulfide stress cracking,and stress corrosion cracking are usually founded without anti-corrosion measures.As a new metal material with high perfor-mance,HEAs have shown excellent physical and functional properties in the simulation of complex conditions(such as acidic,basic,and saline environments with carbon dioxide,oxygen,hydrogen,hydrogen sulfide,etc.).In the decades of research on multi-princi-pal component alloys/HEAs in the field of new materials,a relatively mature research system has been formed for its design and materi-al functional prediction.However,there is still a large gap in the corrosion mechanism of different kinds of HEAs and the corrosion of alloys in special environments.The current explorations on the corrosion behavior of HEAs in this area were reviewed in the present pa-per,which discussed the main factors affecting the corrosion resistance of HEAs,focused on the analysis of the influence of HEAs composition,microstructure,heat treatment method and working conditions on the corrosion behavior of HEAs,and summarized the application status of HEAs in oil and gas drilling,petroleum refining and radioactive industrial field.HEAs was a new kind of materi-al,and its material properties and functional properties were more advanced than conventional alloys.The design and preparation pro-cess could affect the properties of alloys by adjusting the alloy element composition,proportion,preparation method,and treatment method.The design and treatment of alloys on demand had become the mainstream direction of the development of HEAs.In the study of the corrosion behavior of HEAs,it was found that elements affected the corrosion resistance of alloy by affecting the phase structure and microstructure of alloy,which was the main factor affecting the corrosion resistance of HEAs.The heat treatment and deformation treatment of the alloy affected the corrosion resistance of the alloy.In particular,the heat treatment temperature synergy with the slug-gish diffusion effect of the HEAs changed the microstructure to improve the corrosion resistance of HEAs.In the same corrosion condi-tion,the corrosion resistance of HEAs was better than that of conventional alloys.In the corrosion condition,the corrosion resistance of HEAs was similar to that of conventional alloys in corrosion law,but the corrosion resistance of HEAs was better than that of conven-tional alloys.At present,HEAs lacked application in actual working conditions,but they had shown outstanding application value in the test stage.In the field of the petrochemical industry,high strength,and high corrosion resistance of HEAs showed relatively excel-lent corrosion resistance in the simulation environment of petroleum drilling,petroleum refining,and petroleum transportation.In ad-dition,HEAs had good stability in the radioactive environment,and its anti-irradiation performance was better than conventional al-loy,which had a broad development prospect in the nuclear industry,and was a good equipment material and energy storage material.Finally,from aspects of theoretical research and engineering applications,a prospection was made for the design methods,prepara-tion processes,and practical applications of HEAs,in order to provide novel ideas for the development and application of HEAs in se-vere conditions.

high-entropy alloycorrosion resistancecorrosion mechanismalloy elementsheat treatment

陈姝妍、袁军涛、朱世东、苏锋、杨晨

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西安石油大学材料科学与工程学院油气田腐蚀防护与新材料陕西省高等学校重点实验室,陕西西安 710065

中国石油集团工程材料研究院有限公司石油管材及装备材料服役行为与结构安全国家重点实验室,陕西西安 710077

中国石油天然气股份有限公司大港油田采油工艺研究院,天津 300280

中国石油集团川庆钻探有限公司长庆固井公司,陕西西安 710018

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高熵合金 耐蚀性能 腐蚀机制 合金元素 热处理

国家自然科学基金项目国家自然科学基金项目西安市科技计划项目

519742455207133824GXFW0077

2024

稀有金属
北京有色金属研究总院

稀有金属

CSTPCD北大核心
影响因子:1.483
ISSN:0258-7076
年,卷(期):2024.48(9)