首页|CuOx/SiO2催化剂化学态调控及低温脱硝性能研究

CuOx/SiO2催化剂化学态调控及低温脱硝性能研究

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选择性催化还原(SCR)技术以NH3还原氮氧化物(NOx)生成N2和H2O,是实现NOx超低排放的主流技术。现有SCR脱硝催化剂一般只适用于200℃以上的烟气脱硝,研发适用200℃以下的低温脱硝催化剂具有显著的节能降碳效益。采用溶胶-凝胶法制备CuOx/SiO2催化剂,通过控制焙烧气氛调节CuOx的化学态,表明随着焙烧气氛中还原性的增强,CuOx/SiO2催化剂中结晶析出的Cu2O物相增多,BET比表面积、孔容、Cu2+/Cu比例逐步下降;在50%(体积分数)的O2气氛中焙烧的CuOx/SiO2-O催化剂表面Cu2+含量高,Cu2+/Cu达到了 87。5%(原子分数),在100~125 ℃的低温区间表现出较高活性;在1。0%(体积分数)的NH3气氛中焙烧的CuOx/SiO2-1。0A催化剂表面则Cu+含量高,Cu+/Cu达到了57。0%(原子分数),在150~200 ℃的高温区间表现出较高活性,在200℃时NO转化率达到了90。2%;分析表明在低温区间Cu2+发挥着主要作用,Cu2+↔Cu+的循环转变为主要的催化循环过程;在高温区间则可能Cu+发挥着主要作用,而Cu2+可能起次要作用,Cu2+与Cu+组分相互协调,可能同时存在着Cu2+↔Cu+和Cu+↔Cu0的催化循环过程。
Chemical States Regulation and Performance on Selective Catalytic Reduction of NOx with NH3 at Low-Temperature over CuOx/SiO2 Catalysts
Selective catalytic reduction(SCR)technology is the primary approach to achieving ultra-low emissions of nitrogen oxides(NOx),using NH3 as a reducing agent to convert NOx into N2 and H2O.However,the existing V2O5-WO3(MoO3)/TiO2 catalysts generally works at high-temperatures typically ranging from 300 to 420 ℃,which fails to meet the requirement at low-temperature(100~200 ℃)for numerous non-coal power industries.The development of novel catalysts meeting the deNOx at low-temperature have significant energy consumption and cost advantages due to being free from the reheating of flue gas.In this study,CuOx/SiO2 catalysts were prepared using the sol-gel method,with the calcination atmosphere controlling to 50%O2(volume fraction),standard N2,0.1%NH3(volume fraction),0.4%NHx(volume fraction),and 1.0%NH3(volume fraction),resulting in samples denoted as CuOx/SiO2-O,CuOx/SiO2-N,CuOx/SiO2-0.1A,CuOx/SiO2-0.4A and CuOx/SiO2-1.0A,respectively.The phase composition was analyzed using X-ray diffraction(XRD),the morphology was observed through scanning electron microscopy(SEM),the specific surface area and pore structures were analyzed using a fully automated surface area and porosity analyzer(Micromeritics APSP 2460)via N2 adsorption-desorption tests,the surface elemental chemical states were analyzed using X-ray photoelectron spectroscopy(XPS),and the temperature-programmed desorption(NH3-TPD)and temperature-programmed reduction(H2-TPR)tests were conducted using a fully automated temperature-programmed chemisorption analyzer(Micromeritics Autochem Ⅱ 2920).XRD results indicated that the catalysts were primarily composed of amorphous structures,with the presence of Cu2O in CuOx/SiO2-1.0A,CuOx/SiO2-0.4A,CuOx/SiO2-0.1A and CuOx/SiO2-N catalysts,evidenced by gradually decreasing diffraction peak intensities of Cu2O.Notably,CuOx/SiO2-O catalyst calcined in 50%O2(volume fraction)atmosphere exhibited no Cu2O diffraction peak.This suggested that with an increased reducing ability in the calcination atmosphere,it was promoted of the formation of Cu2O phase in CuOx/SiO2 catalysts.This was further confirmed by H2-TPR tests,where the reducing ability of the calcination atmosphere led to a reduction in H2 consumption,indicating an increased Cu2O phase.These catalysts exhibited a mesoporous structure,including both open and partially blocked mesopores.A comparison of the Brunauer-Emmett-Teller(BET)surface area and Barret-Joyner-Halenda(BJH)pore volume and average pore diameter of CuOx/SiO2 catalysts revealed a gradual decrease with increasing reducing ability of the calcination atmosphere.XPS analysis demonstrated that with an enhanced reducing ability in the calcination atmosphere,the surface Cu2O component content increased,the proportion of Cu+increased,and Cu2+/Cu ratio decreased.These findings indicated that the calcination atmosphere significantly influenced the phase,structure and chemical states of CuOx/SiO2 catalysts,further impacting their catalytic efficiency.The catalytic performance of CuOx/SiO2 catalysts for NO reduction was evaluated within the temperature range of 100~200 ℃.The results showed that CuOx/SiO2-O catalyst exhibited higher activity in the low-temperature range of 100~125 ℃,while CuOx/SiO2-1.0A catalyst exhibited higher activity in the high-temperature range of 150~200 ℃.CuOx/SiO2-O catalyst had a higher surface Cu2+content which played a major role in the low-temperature range,while CuOx/SiO2-1.0A catalyst had a higher surface Cu+content which played a major role in the high-temperature range.The coexistence of Cu2+and Cu+components in the catalysts contributed to their synergistic catalytic activity.In summary,CuOx/SiO2 catalysts revealed excellent performance of deNOx at low-temperature.The adjustment of the calcination atmosphere could control the physicochemical properties of the catalysts,thereby influencing their catalytic activity.The findings of this study provided valuable insights for the development of efficient low-temperature deNOx catalysts for the ultra-emission of flue gases.

deNOx at low-temperatureselective catalytic reduction(SCR)Cu-based catalystchemical stateredox

张柏林、杨泽宇、黄鸣天、张生杨、刘波、张深根

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北京科技大学新材料技术研究院,北京 100083

北京科技大学顺德创新学院,广东佛山 528399

低温脱硝 选择性催化还原(SCR) 铜基催化剂 化学态 氧化还原

2024

稀有金属
北京有色金属研究总院

稀有金属

CSTPCD北大核心
影响因子:1.483
ISSN:0258-7076
年,卷(期):2024.48(11)