首页|油井管用Ti-6Al-4V-0.5Nb-0.5Ni钛合金高温流变形行为及热加工图研究

油井管用Ti-6Al-4V-0.5Nb-0.5Ni钛合金高温流变形行为及热加工图研究

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在Ti-6Al-4V中添加耐蚀合金元素Nb和Ni得到的Ti-Al-V-Nb-Ni系钛合金具有良好耐腐蚀性,可作为油井管用材料,但成分优化后合金热加工过程中流变应力和显微组织演化尚不明确,需要对其进行深入研究。采用等温热压缩试验,研究了油井管用Ti-6Al-4V-0。5Nb-0。5Ni合金在温度区间为1113~1203 K(每30K 一个实验温度点)、应变速率分别为0。01,0。1,1和10s-1,总变形量为60%(真应变为0。9)的流变应力(峰值应力)水平和显微组织演化规律。结果表明,在两相区进行等温热变形时,峰值应力随温度降低和应变速率升高而升高,相比变形温度,应变速率对峰值应力的影响更大。基于动态材料模型和Murthy失稳判据构建的热加工图可知,温度在1200~1230 K之间,应变速率在0。01~0。05 s-1之间具有较高功率耗散系数,最高达53。9%,主要软化机制为动态回复/再结晶。热加工图显示出合金塑性失稳区范围在温度区间为1143~1203 K,应变速率区间为0。01~0。1 s-1和温度区间为1190~1203 K;应变速率区间为2。7~7。4 s-1之间的区域,热加工图失稳区内出现组织不均匀状态甚至是微裂纹。显微组织分析结果表明,Ti-6Al-4V-0。5Nb-0。5Ni合金在在两相区具有更低变形抗力和较窄的加工区间。
Thermal Deformation Behavior and Processing Map of Ti-6Al-4V-0.5Nb-0.5Ni Alloy for Oil Well Pipe
Corrosion-resistant elements of Ni and Nb can be added into widely used Ti-6Al-4V to form Ti-Al-V-Ni-Nb alloys with excellent mechanical properties and corrosion resistance,and it can be used as a material for oil well pipes.However,the rheological stress and microstructure evolution during the thermal processing of the alloy after composition optimization are not clear and need to be studied.The rheological stress-strain changes and intrinsic equations of titanium alloys during high-temperature deformation are the focus of research on the processing and preparation of titanium alloy materials at home and abroad.The shape and microstructure also change significantly during high-temperature deformation.This process mainly involves softening behavior such as dynamic recrystallisation and spheroidization of the lamellar.The hot deformation behavior of Ti-6Al-4V-0.5Nb-0.5Ni alloy was investigated by using Gleeble-3800 thermal simulation test machine on condition of the deformation temperature at 1113,1143,1173,1203 K and strain rates at 0.01,0.1,1,10 s-1.The variation of flow stress with temperature and strain rate in high-temperature deformation was studied by the true stress-strain curves.The constitutive equation was obtained through analysis of true stress and strain,and the hot deformation mechanism of the alloy was studied through the establishment of the processing map and microstructural observation.The effect of temperature and strain rate on the organization had been investigated in conjunction with thermal processing diagrams and microscopic analysis methods.Zeiss Axiovert 200 Mat microscope was used for the observation of metallographic organization and morphology.The samples were observed using a Tecnai G2 F20 transmission electron microscope(TEM).The high temperature thermal deformation behavior of Ti-6Al-4V-0.5Nb-0.5Ni alloy was studied,and the effect of temperature and strain rate on the rheological stresses evolution during deformation in the two-phase region were mainly investigated.The results showed that:(1)Ti-6Al-4V-0.5Nb-0.5Ni alloy deformed in the two-phase region with a peak stress about 50 MPa lower than that of Ti-6Al-4V in the same state in the lower part of the two-phase zone.In the lower part of the two-phase zone,there was a smaller drop in flow stress and a lower temperature sensitivity to flow stress.In the upper part,however,there was a greater drop in flow stress and the rheological stress was temperature sensitive.Faster temperature changed at higher strain rates and temperatures.Dynamic recovery and dynamic recrystallisation were substantially enhanced and the flow stress were significantly reduced.At lower strain rates,the density of movable dislocations was low and work hardening was not significant.In addition,the deformation time was long and dynamic recovery/recrystallisation could take place adequately at both high and low temperatures.Therefore,the flow stresses did not vary much with temperature.(2)According to the processing map,peak efficiency of power dissipation of 50%was obtained in the temperature range of 1200~1230 K and strain rates of 0.01~0.05 s-1,where the deformation mechanism was dynamic recovery.The plastic flow instability occurring with temperatures of 1143~1203 K/1190~1200 K and strain rates of 0.01~0.1 s-1/2.7~7.4 s-1 showed the plastic flow localization.In addition,the suitable thermal processing region was at temperatures of 1200~1230 K and strain rates of 0.01~0.05 s-1.At 1113 K,α plates were compressed due to the large amount of compressive deformation(60%),and the original βgrain size became smaller at the same time.The lamellar kinking and spheroidization became more severe with increasing temperature.The thinning of the original β grain boundary was since the α phase on the grain boundary was also involved in the deformation.The hot work diagram corresponded to a destabilized zone with microcracks and non-uniform organization.(3)Ti-6Al-4V-0.5Nb-0.5Ni e alloy exhibited two dynamic spheroidization mechanisms during isothermal compression.The dynamic spheroidization mechanism included both shear spheroidization mechanism and grain boundary separation mechanism.And Ti-6Al-4V-0.5Nb-0.5Ni alloy had a lower deformation resistance and wider processing interval than Ti-6Al-4V.

Ti-6Al-4V-0.5Nb-0.5Ni alloysisothermal hot compressionthermal processing mapdeformation mechanism

要思禹、于洋、刘强、叶文君、惠松骁

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中国有研科技集团有限公司有色金属材料制备加工国家重点实验室,北京 100088

有研工程技术研究院有限公司,北京 101407

北京有色金属研究总院,北京 100088

冶金工业规划研究院,北京 100013

中国石油集团工程材料研究院有限公司石油管材及装备材料服役行为与结构安全国家重点实验室,陕西西安 710077

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Ti-6Al-4V-0.5Nb-0.5Ni合金 等温热压缩实验 热加工图 变形机制

2024

稀有金属
北京有色金属研究总院

稀有金属

CSTPCD北大核心
影响因子:1.483
ISSN:0258-7076
年,卷(期):2024.48(11)