Numerical Simulation and Boundary Effect of Explosive Welding of Copper/Steel Composite Pipe
With copper/steel composite pipe as research object,two-dimensional numerical simulation of explosive welding process was conducted through AUTODYN finite element software with SPH and ALE methods.The dynamic welding process and boundary effect were analyzed,and the explosive welding tests of copper/steel composite pipe were conducted.Results indicate that under the action of detonation waves,the composite pipe obliquely collides with the base pipe.The pressure in the collision zone remains stable at the order of 107 kPa,and a plastic deformation band appears near the collision zone.The shear stresses have opposite directions on the base pipe and composite pipe,and the interface morphology changes from straight line to wavy shape with the propagation of explosion wave.This result is consistent with the actual interface morphology of the T2/316L bimetal composite pipe in experiments,indicating that this finite element model can effectively simulate the explosive welding process of bimetal composite pipe.During the numerical simulation process,the dynamic parameter values at the edges are all smaller than the normal values,leading to boundary effects.Increasing the length of composite pipe and explosive can eliminate the boundary effect.