首页|钛合金框锻件热锻过程中低倍组织分层及模具磨损行为的数值分析

钛合金框锻件热锻过程中低倍组织分层及模具磨损行为的数值分析

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TC18钛合金锻件低倍组织出现分层现象.较亮的低倍组织具有较低的性能,通常被称为冷模组织.降低冷却速度可能会减少冷模组织的产生,但也可能加剧模具磨损.通过模拟和实验研究了TC18钛合金框锻件热锻过程低倍组织分层、模具磨损与工艺参数间的关系.通过二次开发将冷模组织和磨损深度预测模型导入DEFORM软件.利用开发后的软件模拟了钛合金框锻件连续锻造生产过程,研究了冷模组织和磨损特性.利用响应面法和优化参数,讨论了不同参数下模具磨损与冷模组织厚度间的关系.结果表明:钛合金锻件冷模组织含量主要受接触条件的影响,而锻模磨损深度主要受模具预热温度的影响.应用玻璃纤维润滑剂能在不显著增加磨损深度的前提下实现锻件冷模缺陷组织含量的有效降低.
Numerical Analysis on Die Wear and Macrostructure Delamination Characteristics of Titanium Alloy Frame in Hot Forging
The microstructure of TC18 titanium alloy die forging shows delamination.The brighter microstructure has lower performance and is often called cold die microstructure(CDM).Decreasing the cooling rate can hinder the generation of CDM,but it may also aggravate the die wear.The balance relation between microstructure delamination of TC1 8 frame forging and the die wear in different parameters was studied by simulation and experiment.The programs to predict the CDM and wear depth were built and realized by secondary development.Continuous forging production process was simulated by DEFORM software and the characteristics of CDM and wear were researched.The balance relationship between the die wear and the CDM content in different parameters was discussed by the response surface method and the optimal parameters.Results show that the preheating temperature of die plays a dominant role in the variation of the wear depth.The most influential factor of CDM content is the contact condition.Applying glass fiber can reduce the CDM content without increasing the wear depth.

die weartitanium forgingmacrostructure delaminationsecondary development

滕海灏、夏玉峰、余盈燕、尹慧

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重庆大学材料科学与工程学院,重庆 400045

重庆大学先进模具智能制造重庆市重点实验室,重庆 400044

中国第二重型机械集团德阳万航模锻有限责任公司,四川德阳 618013

模具磨损 钛合金锻件 低倍组织分层 二次开发

National Natural Science Foundation of China

51775068

2024

稀有金属材料与工程
中国有色金属学会,中国材料研究学会,西北有色金属研究院

稀有金属材料与工程

CSTPCD北大核心
影响因子:0.634
ISSN:1002-185X
年,卷(期):2024.53(7)