首页|GH5188高温合金TLP接头等温凝固过程数值计算

GH5188高温合金TLP接头等温凝固过程数值计算

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瞬间液相扩散焊接过程中一个重要的参数是完全等温凝固所需的时间,本研究选用自主研制的KCo10钴基中间层进行试验,在1130、1150和1180 ℃(1403、1423和1453 K)的温度下进行了不同保温时间的焊接.以共晶液相两侧的固溶体作为边界,测量平均非等温凝固区域快速凝固区(ASZ)尺寸.通过测量ASZ的尺寸随焊接时间的平方根变化的情况,采用数据拟合的方式得出ASZ尺寸与结合时间的线性关系,然后基于菲克第二定律随时间变化的扩散方程建立等温凝固过程的数学模型,对等温凝固时间tIS进行模拟求解,从而预测等温凝固所需时间,并经过实验验证了数学模型预测等温凝固时间的准确性.
Numerical Calculation of Isothermal Solidification Process of GH5188 High Temperature Alloy TLP Joints
An important parameter in the TLP welding process is the time required for complete isothermal solidification.In this study,KCo10 intermediate layer was used for the tests,which were carried out at temperatures of 1130,1150 and 1180 ℃(1403,1423 and 1453 K)for different holding time.The average athermally solidified zone(ASZ)size was measured using the solid solution on both sides of the eutectic liquid phase as the boundary.By measuring the size variation of the ASZ with the square root of the welding time,data fitting was used to derive a linear relationship between the ASZ size and the bonding time.And then a mathematical model of the isothermal solidification process was established based on Fick's Second Law of diffusion equation with time,and the isothermal solidification time tIS was simulated and solved so as to predict the approximate time required for isothermal solidification.Finally,the accuracy of the mathematical model in predicting the isothermal solidification time was verified experimentally.

TLPisothermal solidification processGH5188Fick's Second Law

滕俊飞、伍大为、李家豪、周惠焱、周嘉禾、林铁松、黄永德

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中国航空制造技术研究院航空焊接与连接航空科技重点实验室,北京 100024

南昌航空大学航空制造工程学院,江西南昌 330063

浙江工业大学化工机械设计研究所,浙江杭州 310014

哈尔滨工业大学先进焊接与连接国家重点实验室,黑龙江哈尔滨 150001

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瞬间液相扩散焊 等温凝固过程 GH5188 菲克第二定律

国防科技重大专项国家自然科学基金先进焊接与连接国家重点实验室开放课题研究基金

J2019-Ⅶ-001252065048AWJ-22Z02

2024

稀有金属材料与工程
中国有色金属学会,中国材料研究学会,西北有色金属研究院

稀有金属材料与工程

CSTPCD北大核心
影响因子:0.634
ISSN:1002-185X
年,卷(期):2024.53(8)