首页|基于响应曲面法的钼酸铵溶液酸沉制备钼酸工艺优化

基于响应曲面法的钼酸铵溶液酸沉制备钼酸工艺优化

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针对现有酸沉工艺制备钼酸存在原料利用率低以及产品质量差、粒度不均匀等问题,利用响应曲面法对钼酸铵溶液体系中硫酸酸沉制备钼酸工艺进行研究.以钼直收率Y为响应值,基于单因素实验建立了钼酸酸沉温度A、原液 MoO3 浓度B以及酸沉终点pH值C三个工艺参数及其交互作用的二次多项式回归优化模型:Y=-125.19+5.96A+0.30B-9.80C+4.63×10-4AB+0.92AC-0.07BC-0.048A2-1.87×10-3B2-24.80C2.实验结果表明:钼酸沉淀过程为多因素控制,对单因素响应敏感且因素间交互作用显著.单因素影响显著性顺序为C>A>B,交互作用影响显著性顺序为AC>BC>AB.优化酸沉条件为:搅拌强度450 r/min、酸沉温度72℃、原液 MoO3 浓度70 g/L、采用反加法控制酸沉终点pH值1.09和保温180 min,在此条件下钼平均直收率达94.53%,相对标准偏差仅0.44%,所得钼酸纯度高、形貌良好、粒度较均匀.
Process Optimization of Preparing Molybdic Acid from Ammonium Molybdate Solution via Acid Precipitation Based on Response Surface Method
The response surface method was used to investigate the molybdic acid precipitation process by adding sulfuric acid in the ammonium molybdate solution system,as the existing process suffers from low raw material utilization and poor quality and non-uniform particle size of the product.A optimizated quad-ratic polynomial regression model was established for the three process parameters of acid precipitation temperature A,initial MoO3 concentration B,and end pH value of acid precipitation C and their interac-tions,with the molybdenum direct yield Y as the response value.Based on the one-factor experiments,the optimized regression model was obtained as Y=-125.19+5.96A+0.30B-9.80C+4.63×10-4AB+0.92AC-0.07BC-0.048A2-1.87×10-3B2-24.80C2.The experimental results reveal that the molyb-dic acid precipitation process is controlled by multiple factors and sensitive to the response of individual factors with significant interactions.The order of influence significance of single factor is C>A>B,and the order of influence significance of interaction is AC>BC>AB.The optimized acid precipitation condi-tions are as follows:a stirring intensity of 450 r/min,a acid precipitation temperature of 72℃,an initial MoO3 concentration of 70 g/L,an end pH value of 1.09 controlled by the back-addition method,and a heat preservation time of 180 min.Under the above conditions,the average molybdenum direct yield of 94.53%is achieved with a relative standard deviation of only 0.44%.The obtained molybdic acid is of high purity,good morphology,and relatively uniform particle size.

ammonium molybdate solutionmolybdic acidacid precipitationresponse surface methodprocess optimization

曹磊、周秋生

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中南大学 冶金与环境学院,湖南 长沙 410083

钼酸铵溶液 钼酸 酸沉 响应曲面法 工艺优化

2024

稀有金属与硬质合金
中国有色金属学会,长沙有色冶金设计研究院有限公司

稀有金属与硬质合金

北大核心
影响因子:0.32
ISSN:1004-0536
年,卷(期):2024.52(6)