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氧化铝生产系统中有效碱的经济回收与利用研究

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拜耳法生产氧化铝中,母液每次循环后,苛性碱损失,无效碱增多,导致蒸发排盐效率下降,能耗、碱耗增加.为了回收损失的苛性碱、减少无效碱,以国内高碳一水硬铝石氧化铝生产系统为例,设计蒸发排盐苛化、蒸发排盐苛化+赤泥脱碱及回收、蒸发排盐苛化+赤泥脱碱及回收+一洗液苛化三种工艺条件,研究生产工艺中Na2O的流向,计算系统中有效碱的损失、转化和回收量.从技术及经济性方面,分析和对比了赤泥脱碱与一洗液苛化的特点.赤泥脱碱可脱除并回收赤泥钠硅渣中的Na2O回到生产系统;一洗液苛化可将母液中的Na2CO3转化为NaOH,并降低系统碳碱含量.赤泥脱碱和一洗液苛化均可使氧化铝生产碱耗下降,节约生产成本.以某产能100t/a的氧化铝厂为例,采用赤泥脱碱和一洗液苛化可使生产碱耗下降66~70kg/t,节约氧化铝生产成本85~134 元/t.
Study on Economic Recovery and Utilization of Effective Alkali in Alumina Production System
In the production of alumina by the Bayer process,after each cycle of the mother liquor,the caustic alkali is lost and the invalid alkali is increased,resulting in a decrease in the efficiency of evapo-ration and salt discharge,and an increase in energy consumption and alkali consumption.In order to re-cover the lost caustic alkali and reduce the invalid alkali,this paper took the domestic diaspore alumina production system with high carbon content as an example,and designed three process conditions:evapo-ration salt discharge causticization,evaporation salt discharge causticization+red mud dealkalization and recovery,evaporation salt discharge causticization+red mud dealkalization and recovery+first washing solution causticization.The flow direction of Na2O in the production process was studied,and the loss,conversion and recovery of effective alkali in the system were calculated.From the technical and econom-ic aspects,the characteristics of red mud alkali removal and causticization of primary lotion were analyzed and compared.The dealkalization of red mud can remove and recover the Na2O in the sodium silicon slag of red mud and return it to the production system.The causticization of the first lotion can convert Na2CO3 in the mother liquor into NaOH and reduce the carbon-alkali content of the system.Dealkaliza-tion of red mud and causticization of primary lotion can reduce the alkali consumption of alumina produc-tion and save production costs.Taking an alumina plant with a capacity of 100 t/a as an example,the al-kali consumption of production can be reduced by 66~70 kg/t by using red mud alkali removal and caus-ticization of primary washing liquid,and the production cost of alumina can be saved by 85~134 yuan/t.

aluminasoda recoverysoda removal and recovery from red mudfirst washing liquor caus-ticization

杨辉、金刚

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贵阳铝镁设计研究院有限公司,贵州贵阳 550081

氧化铝 碱回收 赤泥脱碱 洗液苛化

2024

有色冶金节能
中国有色工程有限公司

有色冶金节能

影响因子:0.261
ISSN:1008-5122
年,卷(期):2024.40(2)
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