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连铸板坯智能动态火焰切割方法研究

Research on intelligent dynamic flame cutting method for continuous casting slab

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火焰切割作为传统的热切割方式,以其切割成本低、切割厚度大的特点在冶金行业中应用较为广泛,现行的连铸板坯火焰切割方式中,数控火切机的切割参数不会根据工况实时自动调整,造成切割面出现熔渣等质量问题,严重影响生产设备寿命及成品的成材率.以连铸板坯火焰切割工序为研究对象,从火焰切割机理出发,开发了板坯智能动态火焰切割系统.通过系统实时检测板坯上表面温度、板坯预热点位置等信息,结合生产工艺参数,制定不同工况下的合理切割方案,实现精细化动态调节火焰切割过程,保证板坯火焰切割质量.现场试验表明,板坯智能动态火焰切割方法效果显著,板坯切割面上缘熔渣的生成量明显改善,轧制后的中厚板成品表面翘皮缺陷问题发生率由1.6%逐步降低至0.3%以内.
As a traditional hot cutting method,flame cutting is widely used in metallurgical industry because of its low cutting cost and large cutting thickness,in the current flame cutting method of con-tinuous casting slab,the cutting parameters of the CNC fire cutting machine are not automatically ad-justed in real time according to the working conditions,resulting in quality problems such as slag on the cutting surface,which seriously affects the life of the production equipment and the finished mate-rial rate.The intelligent dynamic flame cutting system for slab is developed from the flame cutting mechanism,taking the flame cutting process of continuous casting slab as the research object.Through the system's real-time detection of slab upper surface temperature and slab preheating point location,combined with the production process parameters,a reasonable cutting plan under different working conditions is formulated to achieve fine dynamic adjustment of the flame cutting process and ensure the quality of slab flame cutting.The field test shows that the intelligent dynamic flame cutting method of slab is effective,the generation of slag on the upper edge of slab cutting surface is signifi-cantly improved,and the probability of surface warping defects on the finished medium-thick plate af-ter rolling is gradually reduced from 1.6%to less than 0.3%.

continuous casting slabflame cuttingdynamic adjustmentslagautomatic control

何庆、于鹏、张兴泽

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东北大学信息科学与工程学院,辽宁沈阳 110819

连铸板坯 火焰切割 动态调节 熔渣 自动控制

流程工业综合自动化重点实验室高技术研发类项目

2018ZCX04

2023

冶金自动化
冶金自动化研究设计院

冶金自动化

影响因子:0.685
ISSN:1000-7059
年,卷(期):2023.47(5)
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