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唐钢新区转炉智能出钢系统的研究与应用

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随着钢铁行业的发展,钢铁制造模式逐渐由人工生产转向无人化、智能化生产.目前转炉出钢过程工作强度大,设备操作繁琐,炉后工作环境较恶劣.以一键出钢、安全出钢为目标,对转炉出钢系统进行改造优化,建立了转炉智能出钢系统.对自动化系统改造,首先增加出钢曲线设定,完善合金溜槽功能设计;然后,增加安全连锁程序、钢车检测装置、转炉倾动检测装置,确保出钢过程安全.同时,利用机器视觉辅助系统、二级模型对出钢进行监控和校正计算,保证钢水、钢渣不外溢.通过在河钢集团唐钢公司两座200t转炉的实际应用,验证该系统促进了转炉炼钢标准化生产,减轻了工人劳动强度,保证了出钢过程安全稳定.
Research and application of intelligent steelmaking system for converter in Tangsteel New Area
With the development of the steel industry,the steel manufacturing mode is gradually shift-ing from manual production to unmanned and intelligent production.At present,the working intensity of the converter steelmaking process is high,the equipment operation is cumbersome,and the working environment after the furnace is relatively harsh.With the goal of one click steelmaking and safe steelmaking,the converter steelmaking system was improved and optimized to establish an intelligent steelmaking system.For the transformation of the automation system,firstly increase the setting of the steel tapping curve and improve the functional design of the alloy chute.Then,add security chain pro-grams,ladle car detection devices,and converter tilting detection devices to ensure the safety of the steelmaking process.At the same time,machine vision assisted system and L2 models are used to mo-nitor and calibrate the steel tapping process,ensuring that the molten steel and slag do not overflow.Through practical application in two 200 t converters of HBIS Tangsteel Company,it has been verified that the system promotes standardized production of converter steelmaking,reduces labor intensity of workers,and ensures security and stability of tapping process.

converterintelligent steelmakingmachine visiontilting detection devicealloy chute

张弛、李晓刚、李毅挺、王燕伟、李亚男

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唐山钢铁集团有限责任公司,河北唐山 063000

唐山惠唐物联有限公司,河北唐山 063000

转炉 智能出钢 机器视觉 倾动检测装置 合金溜槽

2024

冶金自动化
冶金自动化研究设计院

冶金自动化

影响因子:0.685
ISSN:1000-7059
年,卷(期):2024.48(2)
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