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基于层次因果评分模型的生产全要素分析系统

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为全面提升产品质量,打通生产多级IT系统,优化生产规划,实现产线全生命周期跟踪与追溯,提出了一种生产全要素分析系统.该系统通过规则引擎处理实时资产数据,形成包含业务逻辑的特征输入,利用特征输入以及诊断先验知识建立层次因果评分图,在图节点层面构建层次评分模型以获得从低层次向高层次工艺、设备、物料、人员等节点的推理结果.通过有向图的层层推理,最终获得一个与生产ID号绑定的评分结果,在此过程中又能快速、精准地定位到引起评分异常的节点位置.将抽象的资产信息映射到现场生产问题,使得管理人员能够快速响应处理.在现场的实际应用中,对同批不同物料进行联合分析,能够将针对单一物料的质量、产量、能耗等生产全要素的监测扩展到整个产线.通过可视化的操作页面完成对模型的搭建,由于模型优良的拓展性能,能够构建丰富的生产分析模型库,实现专家知识的沉淀,具有很强的推广价值.
Production total factor analysis system based on hierarchical causal scoring model
In order to comprehensively improve product quality,open up multilevel IT system,opti-mize production planning,and realize tracking and tracing of the whole life cycle of production line,a production total factor analysis system was proposed,which processes real-time asset data through a rule engine to form feature input containing business logic,uses feature input and diagnostic prior knowledge to build a hierarchical causal score graph,and constructs a hierarchical score model at the node level of the graph to obtain inference results from low level to high level of processes,equip-ment,materials,personnel and other nodes.Through layer upon layer reasoning of the directed graph,a score result bound with the production ID number is finally obtained.In this process,the node loca-tion causing the score anomaly can be quickly and accurately located.Map abstract asset information to field production problems,allowing managers to respond quickly.In the field application,the joint analysis of the same batch of different materials can extend the monitoring of the whole production factors such as quality,yield and energy consumption of a single material to the entire production line.The construction of the model is completed through the visual operation page.Due to the excel-lent expansion performance of the model,a rich production analysis model library is built and the pre-cipitation of expert knowledge is realized,which has strong promotion value.

total factor analysis of productionrules enginehierarchical causal score graphinference model

钱卫东、俞佳熠

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上海宝信软件股份有限公司,上海 201203

生产全要素分析 规则引擎 层次因果评分图 推理模型

2024

冶金自动化
冶金自动化研究设计院

冶金自动化

影响因子:0.685
ISSN:1000-7059
年,卷(期):2024.48(4)