首页|基于钢铁流程解析与再造的智能制造模式

基于钢铁流程解析与再造的智能制造模式

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在冶金工艺没有显著革新的前提下,直接对物质流和能量流进行优化面临瓶颈.而随着智能化大数据的迅猛发展,通过智能信息系统的开发,对钢铁生产的信息流、控制流进行优化,实现流程再造,特别是通过控制流的改变可以影响到跨岗位、跨机组、跨作业区甚至跨厂部的融合与优化.在智能信息系统与流程再造的共同作用下,建立了"智慧决策-智慧操控-智慧作业"的三级技术架构,是新一代智慧制造技术体系人-信息-物理系统(human-cyber-physical systems,HCPS)架构在钢铁行业的实践落地,确保了整个钢铁生产的智能化、精细化,提高了效率,降低了人工劳动强度,提升了本质化安全.所形成的钢铁智能制造整体解决方案在钢铁企业中进行实际应用,作业区数量精简60%,操作岗位精简40%,高炉生产焦比降低25 kg/t,煤比提高24kg/t,产量提高2.2%,实现了通过信息流、控制流的优化反向优化物质流和能量流,构建了钢铁智能制造的新模式.
Intelligent manufacturing model based on steel process analysis and reengineering
Under the situation of no great innovation in metallurgical process,the optimization of ma-terial flow and energy flow directly is facing bottlenecks.With the rapid development of intelligent big data,through the research and development of intelligent information system,the information flow and control flow of iron and steel production are optimized to realize process reengineering,particularly,through changes in control flow,integration and optimization can be influenced across positions,units,operating areas,and even departments within the factory.Under the joint action of intelligent information system and process reengineering,a three-level technical framework of"intelligent deci-sion-intelligent centralized control-intelligent operation at site"is established,which is practice of the new generation of intelligent manufacturing technology system HCPS in steel industry,and ensuring the intelligence and precision of the entire steel production has improved efficiency,reduced manual labor intensity,and enhanced intrinsic safety.The integrated solution of intelligent manufacturing of iron and steel has been applied in iron and steel enterprises,the number of operating areas has been reduced by 60%,operating positions has been reduced by 40%,the coke ratio of blast furnace has been reduced by 25 kg/t,the coal ratio has been increased by 24 kg/t,and the output has been in-creased by 2.2%.The optimization of information flow and control flow,makes the optimization of material flow and energy flow,which constructs a new mode of intelligent manufacturing of steel in-dustry.

intelligent information systemprocess reengineeringintelligent manufacturinginforma-tion flowcontrol flow

王刚、徐灿、何茂成、谢皓、何海熙

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中冶赛迪工程技术股份有限公司,重庆 401122

中冶赛迪重庆信息技术有限公司,重庆 401122

智能信息系统 流程再造 智能制造 信息流 控制流

重庆英才计划资助项目

CQYC2021059288

2024

冶金自动化
冶金自动化研究设计院

冶金自动化

影响因子:0.685
ISSN:1000-7059
年,卷(期):2024.48(4)