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高炉封炉流程化操作模型研发及应用

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高炉封炉是炼铁生产中复杂的特殊操作.为了将影响其控制的众多因素之间的复杂关系进行全面量化并形成封炉操作的标准化、流程化.基于炼铁理论,结合实践经验,辅以计算机信息化手段,创新性地设计研发了能够定量化、模块化精确控制封炉前炉料配料、排料及封炉过程中综合冶炼参数控制及校核、复风开炉验证并具有数据采集、量化评价、优化等功能的高炉封炉流程化操作模型.这不仅提升了高炉封炉配料及排料计算、炉内上部空出容积与封炉料落入位置、封炉参数控制3个方面的准确程度,而且给出了封炉末次出铁、停止下料、封炉休风、封炉停煤停氧时间等重要操作节点的计算方法.应用于具体容积、原燃料条件高炉的实践表明,封炉过程中计划腾出容积与按理论料速计算值偏差率为-0.184%,封炉料计划填充容积与实际值偏差率为-0.72%,计划填充料线与实际值偏差值为0.15 m,依据理论料速计算腾出容积计算的封炉焦比与计划腾出容积配料封炉焦比计算值偏差率为0.81%.高炉封炉复风后第一炉铁水出炉参数均达到入炉封炉料配料、排料计算界定范围,复风6个自然班后高炉冶炼参数恢复正常.模型为提高封炉过程控制精度、缩短封炉开炉冶炼进程、降低成本奠定基础.
Development and application of sealing process operation model in blast furnace
The sealing of blast furnace is a complicated and special operation in ironmaking.In order to fully quantify the complex relationship between many factors affecting its control and form the standardization and process of sealing operation.Based on ironmaking theory,combined with practical experience and supplemented by computer information means,a process operation model of BF fur-nace sealing was innovatively designed and developed that can quantify modularize and accurately control the charge batching,discharge and comprehensive smelting parameter control and check in the process of furnace sealing,and have the functions of data collection,quantitative evaluation and optimization.It not only improves the accuracy of the calculation of batching and discharging of the blast furnace,the empty volume in the upper part of the furnace and the position of the sealing charge,and the control of the sealing parameters,but also the calculation methods of the important operation nodes such as the last iron drawing,stopping the feeding,closing the furnace and stopping the coal and oxygen are given.The practice applied to the blast furnace with specific volume and raw fuel condition shows that,in the process of furnace sealing,the deviation rate between the planned va-cated volume and the calculated value according to the theoretical material speed is-0.184%.The deviation rate between the planned filled volume and the actual value of the sealed charge is-0.72%,and the deviation value between the planned filling line and the actual value is 0.15 m.The difference between the coke ratio calculated according to theoretical rate of drop of blast furnace charge and the coke ratio calculated by the plan to vacate volume batching is 0.81%.The parame-ters of hot metal in the first furnace are all within the defined range of the calculation of charging and discharging of sealed charge.The smelting parameters of blast furnace returned to normal after 6 nat-ural shifts.The model lays a foundation for improving precision of sealing process,shortening the smelting process and reducing the cost.

blast furnacesealing the furnacecontrol of blast furnace chargethe time of the last ironmodularity

林安川、邱贵宝、刘晓兰、蒋玉波、徐建宇

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重庆大学材料科学与工程学院,重庆 400044

昆明工业职业技术学院,云南昆明 650302

武钢集团昆明钢铁股份有限公司炼铁厂,云南昆明 650302

高炉 封炉 炉料控制 末次出铁时间 模块化

云南省科技人才与平台计划"春城计划"首席技师专项资助

202105AF150020C202010001

2024

冶金自动化
冶金自动化研究设计院

冶金自动化

影响因子:0.685
ISSN:1000-7059
年,卷(期):2024.48(4)