首页|基于多模型堆叠集成算法的连铸保护渣缺陷分析

基于多模型堆叠集成算法的连铸保护渣缺陷分析

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鉴于当前钢铁产品质量要求的不断提高,为改善现场生产,减少因连铸结晶器内高频数据波动导致的保护渣缺陷的发生,针对连铸保护渣缺陷,提出一种基于多个机器学习模型的堆叠集成算法.首先,通过滑动窗口将从连铸结晶器中提取的高频特征数据分割成子序列,并从高频数据的波动模式中提取每个窗口中的重要特征.然后,将热轧表面检测仪识别出的保护渣缺陷位置与窗口位置相对应.最后,利用集成了多个学习模型的堆叠分类算法模型进行保护渣缺陷发生位置预测.对比实验结果表明,该集成算法效果优于各单个学习模型及投票分类模型,且具有更好的泛化能力和整体预测性能.目前,基于多模型堆叠集成算法的连铸保护渣缺陷分析模型已在某热轧产线上线运行.上线后的预测结果与实际值的对比情况表明,该模型可预测保护渣缺陷及发生位置范围,提高保护渣缺陷分析效率,也为保护渣缺陷成因分析提供了新的思路与方法.
Defects analysis of protective slag based on multi-model stacked ensemble algorithm
Due to the increasing requirements of current steel product quality,a stacking algorithm based on multiple machine learning models was proposed to improve on-site production while reduc-ing slag defects caused by high-frequency data fluctuations within the continuous casting.Firstly,high-frequency feature data which extracted from the continuous casting mold is segmented into sub-sequences by sliding window,important features in each window are extracted from the fluctuation patterns of the high-frequency data.Secondly,the locations of the slag defects which identified by the hot-rolling surface inspector are corresponded to the window locations.Finally,a stacked classification algorithm that combines multiple machine learning models is utilized for defect prediction.Compari-son experimental results show that the stacking classification model performed better than each single machine learning model and voting classification model,and the overall prediction performance and generalization ability is better than others.Currently,this slag defect analysis model based on the stacked ensemble algorithm has been deployed on a hot-rolling production line.The comparison of on-line prediction results with actual data demonstrates that the occurrence and location of slag defects can be predicted in advance by the model to improve the efficiency of slag defect analysis and new approaches and insights are given for investigating the causes of slag defects.

machine learningensemble algorithmprotective slag defectcontinuous castingdefect analysis

甘青松、丁文静、张竞丹

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宝山钢铁股份有限公司制造部,上海 201900

上海宝信软件股份有限公司大数据事业部,上海 201900

机器学习 集成算法 保护渣缺陷 连铸 缺陷分析

2024

冶金自动化
冶金自动化研究设计院

冶金自动化

影响因子:0.685
ISSN:1000-7059
年,卷(期):2024.48(6)