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地浸采铀用潜水电泵泵轴结构与材料优选

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泵轴断裂、泵体腐蚀导致潜水电泵损毁率高.通过理论计算和ANSYS数值模拟,对六棱轴和圆柱轴结构的强度、刚度等力学特性进行了对比,并开展了 304、316L、904不锈钢材料的耐腐蚀现场对比试验.结果表明:在同等载荷和等效直径条件下,圆柱轴的圆截面所受剪切应力为六棱轴的64.95%,且扭转角度仅为六棱轴的56.25%;模拟结果显示圆柱轴联轴器最大环向形变为六棱柱轴最大环向形变的68.4%,圆柱轴结构的抗扭性能更优;904不锈钢抗腐蚀性能最佳,但304和316L不锈钢对酸性介质具有类似抗腐蚀性能.综合考虑耐腐蚀余量和制造成本,建议在地浸采铀专用潜水电泵研发过程中选用圆柱泵轴结构,沿用现有316L不锈钢作为主材的选材方案.
Optimization of Shaft Structure and Materials for Submersible Pump of In-situ Leaching of Uranium
The high rates of submersible pump damage due to pump shaft fracture and pump body cor-rosion have been studied.By conducting theoretical calculations and ANSYS numerical simulations,the mechanical properties such as strength and stiffness of hexagonal and cylindrical shaft structures were compared.Field comparison tests on the corrosion resistance of 304,316L,and 904 stainless steel materials were also carried out.The results indicate that under the same load and equivalent di-ameter conditions,the shear stress on the cross-section of the cylindrical axis is 64.95%of the hexa-gonal axis,and the torsion angle is only 56.25%of the hexagonal axis torsion angle;the simulation results show that the maximum circumferential deformation of the cylindrical shaft coupling is 68.4%of the maximum circumferential deformation of the hexagonal prism shaft,the cylindrical shaft struc-ture exhibits better torsional performance.While 904 stainless steel has the best corrosion resistance,both 304 and 316L stainless steels demonstrate similar corrosion resistance to acidic media.Consider-ing corrosion resistance margins and manufacturing costs,it is recommended to use a cylindrical pump shaft structure and continue using 316L stainless steel as the main material in the development of sub-mersible pumps for uranium mining.

in-situ leaching of uraniumsubmersible pumpshaft structurestainless steelcorrosion resistant

张翀、贾皓、王亚安、杜志明、许影、李学忠、余卓华

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核工业北京化工冶金研究院,北京 101149

中核矿业科技集团有限公司,北京 101149

南方泵业股份有限公司,浙江杭州 311100

地浸采铀 潜水电泵 泵轴结构 不锈钢 抗腐蚀

中核集团集中研发-全产业链"卡脖子"攻关科研项目中核集团青年英才菁英项目中核铀业铀矿冶自主科研项目

[2022]331[2022]291[2021]252

2024

铀矿冶
中国核学会铀矿冶学会

铀矿冶

CSTPCD
影响因子:0.369
ISSN:1000-8063
年,卷(期):2024.43(2)
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