首页|炼厂污水臭氧处理系统的腐蚀特性与选材研究

炼厂污水臭氧处理系统的腐蚀特性与选材研究

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针对炼厂污水臭氧处理系统长周期运行过程中,设备及管道存在跑冒滴漏现象,尤其是在管道的焊缝热影响区腐蚀尤为严重的问题,采用电化学试验、模拟浸泡试验和现场腐蚀评价试验,研究臭氧浓度和氯离子浓度对腐蚀速率的影响,明确不同金属材料在臭氧和污水环境中的耐蚀性能,并给出了推荐选材方案.结果表明,在炼厂高氯污水和臭氧环境中,022Cr17Ni12Mo2的点蚀敏感性与臭氧浓度和氯离子浓度呈正相关,且两因素之间存在协同腐蚀作用;Q245R,022Cr19Ni10,022Cr17Ni12Mo2材料在该环境下的耐蚀性能相对较差;022Cr19Ni13Mo3,015Cr21Ni26Mo5Cu2,022Cr23Ni5Mo3N,015Cr20Ni18Mo6CuN等材料则表现出良好的抗点蚀及缝隙腐蚀能力.建议炼厂污水臭氧处理系统主要设备和管道的选材以022Cr19Ni13Mo3为主.
Study of corrosion characteristics and material selection of ozone treatment system for sewage of refineries
For the phenomenon of escaping,emitting,dripping and leaking occurred in some equipment and pipelines,especially serious corrosion in the weld heat affected zone of pipelines during the long period operation of the ozone treatment system,the effects of ozone concentration and chloride ion concentration on corrosion rate were studied by laboratory electrochemical test,simulated immersion test and field corrosion evaluation testing,the corrosion resistance of different metal materials in wastewater environment with ozone was clarified,and the recommended material selection scheme was given finally.The experimental results show that in wastewater environment with high concentration of chloride and ozone,the susceptibility of 022Cr17Ni12Mo2 stainless steel to pitting was positively correlated with the ozone concentration and chloride ion concentration.There is the synergistic corrosion mechanism between the two factors.The corrosion resistance of Q245R,022Cr19Ni10 and 022Cr17Ni12Mo2 was relatively poor in this environment;While 022Cr19Ni13Mo3,015Cr21Ni26Mo5Cu2,022Cr23Ni5Mo3N and 015Cr20Ni18Mo6CuN materials show good pitting and crevice corrosion resistance.It is recommended to use 022Cr19Ni13Mo3 as the materials of equipment and pipelines in the ozone treatment system for refinery wastewater.

metal materialsrefinery wastewatercorrosionozonechloride ionmaterial selection

杨琰嘉、王雪峰、宋延达、刘超、杜延年、张宏飞、段永锋

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中石化炼化工程(集团)股份有限公司 洛阳技术研发中心,河南洛阳 471003

中国石化 塔河炼化有限责任公司,新疆库车 842000

金属材料 炼厂污水 腐蚀 臭氧 氯离子 选材

中国石化科技开发项目

CLY20094

2024

压力容器
中国机械工程学会压力容器分会

压力容器

CSTPCD北大核心
影响因子:1.384
ISSN:1001-4837
年,卷(期):2024.41(1)
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