首页|大型LNG储罐三种高效自动化焊接工艺对比研究

大型LNG储罐三种高效自动化焊接工艺对比研究

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我国建造储存绿色能源LNG用储罐单台已达27万m3,针对传统的SMAW焊接效率低、含有锰蒸汽和CO2的烟尘等问题,采用热丝TIG,FCAW及MIG三种自动焊方法,进行了大量的试验研究,从而使LNG储罐的施焊环境大大改善,焊接效率及质量均大幅提升.结果表明,自动焊焊缝表面成形均远好于SMAW;焊接效率为MIG最高;焊接接头低温冲击韧性为热丝TIG最优.目前三种自动焊对现场组装精度要求均高于SMAW,热丝TIG对组装精度要求最高,因此尚需进一步提升自动化水平,以便在工程中大量推广应用.
Comparative study on three efficient automatic welding processes for large LNG storage tanks
The capacity of storage tanks built for storing green energy LNG in China has reached 270 000 m3.According to the low efficiency of traditional SMAW welding and the presence of manganese vapor and CO2 fume.Three automatic welding methods,i.e.,hot wire TIG,FCAW and MIG were adopted for this project,and a large amount of experimental research was carried out,which greatly improves the welding environment of LNG storage tanks,and greatly improves welding efficiency and quality.The results show that the surface formation of the weld by automatic welding is much better than that of SMAW;MIG welding has the highest efficiency;The low-temperature impact toughness of welded joints is the best for hot wire TIG.At present,the three types of automated welding have higher requirements for on-site assembly accuracy than SMAW,and hot wire TIG has the highest requirement for assembly accuracy.Therefore,further improvement of the automation level is needed for extensive application in engineering.

9%Ni steellarge LNG storage tankautomated weldingmechanical properties

房务农、蒋军、郭广飞、刘孟德、周杨、汪正伟、李雪梅

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合肥通用机械研究院有限公司,合肥 230031

盛虹炼化(连云港)有限公司,江苏连云港 222065

北京博清科技有限公司,北京 100176

中石化 第四建设有限公司,天津 300270

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9%Ni钢 大型LNG储罐 自动化焊接 力学性能

安徽省自然科学基金项目

2108085ME146

2024

压力容器
中国机械工程学会压力容器分会

压力容器

CSTPCD北大核心
影响因子:1.384
ISSN:1001-4837
年,卷(期):2024.41(1)
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