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常压塔塔顶冷凝系统设备腐蚀计算与风险评估

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针对当前API 581风险评估模型可以计算压力容器、压力管道的失效可能性和失效后果,确定高风险设备,但却无法预测设备高风险位置等方面的不足,将Aspen工艺模拟、热力学计算、流体计算与API 581风险评估模型结合起来,对某石化厂常压塔顶冷凝系统设备进行腐蚀计算和风险评估.计算结果表明,在典型工况下,该常压塔顶冷凝系统的露点温度为86℃、NH4Cl结晶温度为117℃、NH4Cl潮解温度为97℃;常压塔顶出口管道P-21701的第1,2个弯头、板换E-101A~D出口管道P-21908/P-21910/P-21912/P-21914的第2个弯头、板换E-101A~D管束为高风险位置.腐蚀计算与风险评估结果可为常减压装置腐蚀防护与风险管理提供参考.
Corrosion calculation and risk assessment of overhead condensing system equipments of atmospheric pressure tower
The current API 581 risk assessment model can calculate the failure possibility and consequences of pressure vessels and pressure pipelines,and can determine high-risk equipment,but can not predict high-risk position of equipment.Therefore,Aspen process simulation,thermodynamic calculation,fluid calculation and API 581 risk assessment model were combined to carry out corrosion calculation and risk assessment for the overhead condensing system equipment of atmospheric tower in a petrochemical plant.The results show that:The dew point temperature of the atmospheric tower overhead system under typical working conditions is 86 ℃,the crystallization temperature of NH4Cl is 117 ℃,and the deliquation temperature of NH4Cl is 97 ℃.The first and second elbow of the atmospheric tower top outlet pipeline P-21701 and the second elbow of the E-101A~D outlet pipeline P-21908/P-21910/P-21912/P-21914 and the second elbow of the E-101A~D tube bundle are high-risk positions.The results of corrosion calculation and risk assessment can provide reference for corrosion protection and risk management of atmospheric and vacuum equipment.

atmospheric and vacuum deviceatmospheric towercorrosion calculationrisk assessment

程伟、陈炜、陈益辉、任日菊、胡久韶、王明

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合肥通用机械研究院有限公司,合肥 230031

国机特种设备检验有限公司,合肥 230031

中国石油四川石化有限责任公司,成都 610000

合肥学院能源材料与化工学院,合肥 230601

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常减压装置 常压塔 腐蚀计算 风险评估

2024

压力容器
中国机械工程学会压力容器分会

压力容器

CSTPCD北大核心
影响因子:1.384
ISSN:1001-4837
年,卷(期):2024.41(9)