首页|油气管道漏磁内检测三维有限元动态仿真分析与验证

油气管道漏磁内检测三维有限元动态仿真分析与验证

扫码查看
为解决管道漏磁内检测缺陷量化精度不足的问题,建立漏磁内检测三维有限元动态数值仿真模型,从理论上研究缺陷对漏磁信号的影响规律.为提升缺陷附近的网格质量、降低其他区域网格量,设计了三维有限元仿真模型,将单元数减少到原来的34%,计算时间缩短为原来的4%.在钢刷与管道之间引入带有适当间隙的运动域,将模型由静态变为动态,并建立等效磁路模型,补偿引入间隙的影响.设计了漏磁动态测试平台,在简易漏磁检测器和缺陷样管上进行有限元仿真验证,结果显示,仿真和试验的轴向峰值误差为0.57%,径向两峰值误差为0.41%和0.14%.该漏磁信号有限元仿真与动态试验相结合的方法可有效节约试验时间和成本.
MFL 3D finite element simulation analysis and verification of dynamic test in oil and gas pipeline
In order to solve the problem of insufficient quantization accuracy of magnetic flux leakage(MFL)detection in pipeline,a three-dimensional finite element dynamic numerical simulation model for MFL detection was established,and the effect of defects on MFL signal was studied theoretically.The process of 3D finite element simulation model was introduced.To improve the mesh quality near the defect and reduce the mesh quantity in other areas,a simplified model was designed to reduce the number of elements to 34% and the calculation to 4%.A moving domain with appropriate clearance was introduced between the steel brush and the pipe to change the model from static to dynamic,and an equivalent magnetic circuit model was established to compensate for the influence of the introduced clearance.A dynamic MFL test platform was designed,and finite element simulation was verified on a simple MFL detector and a defect sample tube.The verification results show that the axial peak error between simulation and test is 0.57%,and the radial errors between two-peaks are 0.41% and 0.14%.Therefore,the combination of finite element simulation and dynamic test of MFL signal is a good method to effectively save the test time and cost.

oil and gas pipelinefinite element simulationequivalent magnetic circuitdynamic test

赵番

展开 >

上海市特种设备监督检验技术研究院,上海 200062

上海压力管道智能检测工程技术研究中心,上海 200062

油气管道 有限元仿真 等效磁路 动态测试

2024

压力容器
中国机械工程学会压力容器分会

压力容器

CSTPCD北大核心
影响因子:1.384
ISSN:1001-4837
年,卷(期):2024.41(9)