首页|电热合金成分对陶瓷雾化芯性能的影响

电热合金成分对陶瓷雾化芯性能的影响

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为研究电热合金组分对电子烟雾化器性能的影响,通过采用含有不同镍铬铁元素比例的导电浆料进行厚膜烧结工艺,制备了一系列陶瓷加热雾化器,并对其加热温度、雾化寿命和总颗粒物(TPM)进行了检测分析.通过扫描电子显微镜(SEM)、能谱仪(EDS)、高速温度采集器和电子烟吸烟机评估了电极成分和表面形态对雾化器性能的影响机制.研究结果表明:①在相同功率输出条件下,增加电极中的镍和铬含量,减少铁含量,将提高雾化器的加热温度、疲劳寿命,同时能减小雾化器随着吸烟次数增加而引起的TPM波动;②印刷烧结合金电极中镍铬铁元素的含量变化对电极电阻率变化影响不大,电极印刷厚度对电阻值有更为显著影响;③合金电极表面制备形成致密熔融金属状态,能够提高电极的传热效率并增加电极表面温度,产生更高的雾化效率.
Effect of Electrothermal Alloy Composition on Ceramiccoreatomization Performance
To investigate the influence of electrothermal alloy components on the performance of ceramic cores,a series of ceramic heating atomi-zers were prepared using a thick film firing process.This process employed conductive pastes with varying ratios of nickel,chromium,and iron el-ements.The heating temperature,atomization lifespan,and total particulate matter(TPM)of these atomizers were then examined.The influence mechanism of electrode composition and surface morphology on atomizer performance was assessed by scanning electron microscopy(SEM),en-ergy dispersive spectrometer(EDS),high-speed temperature collector and electronic cigarette smoking machine.The results showed that:1)Increasing the nickel and chromium content,and reducing the iron content in the electrode under the same power output condition of the atomi-zer,will enhance the heating temperature and fatigue life of the atomizer,and can also reduce the TPM fluctuation caused by the increase in smoking instances.2)Changes in the content of nickel,chromium,and iron elements in printed sintered alloy electrodes have little effect on the change in electrode resistivity,while the thickness of the electrode print has a more significant impact on resistance.3)Preparing a dense molten metal state on the surface of the alloy electrode can improve the heat transfer efficiency of the electrode and increase the surface temperature of the electrode,resulting in higher atomization efficiency.

Electronic CigaretteAtomizerHeating ElectrodeNickel-chromium Iron AlloyAtomization Temperature

严鑫洋、陈志超、陈政、付尧、陈柳城、荣先芳、海涛

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爱奇迹(深圳)创新科技有限公司研发中心,广东 深圳 518000

电子烟 雾化器 加热电极 镍铬铁合金 雾化温度

2024

云南化工
云南省化工研究院 云天化集团有限责任公司 云南煤化工集团有限公司 云南省化学化工学会

云南化工

影响因子:0.272
ISSN:1004-275X
年,卷(期):2024.51(10)