首页|大功率离心式压缩机后空冷器喷雾降温数值模拟与性能提升

大功率离心式压缩机后空冷器喷雾降温数值模拟与性能提升

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川渝地区骨干管网部分压缩机后空冷器在夏季高温环境中使用时出现了风扇直接降温效果不达标的情况,为此,研究了增加喷雾降温系统辅助后空冷器进行加速散热的方法进行辅助降温.采用ANSYS Workbench软件构建后空冷器翅片管束的仿真模型,模拟了不同喷雾降温工况中翅片管束的流场变化,基于数值模拟分析结果,提出了后空冷器喷雾降温系统自动化控制方法.研究结果表明:喷雾量会直接影响后空冷器翅片管管壁换热系数及管内天然气冷却效果,可通过调节喷雾量的大小来控制出口处天然气温度;喷雾液滴直径越小,蒸发吸热效果越好,但会增加设备投资成本;增加喷雾降温装置后的翅片管束散热效果能够满足夏季天然气外输要求;采用喷雾降温系统自动控制方案能够优化设备运行过程,实现节能降耗.
Numerical Simulation and Performance Improvement of Spray Cooling for Rear Air Cooler of High-power Centrifugal Compressor
The direct cooling effect of fans is not up to standard when the rear air coolers of some compressors in the backbone pipe network of Sichuan and Chongqing are used in the high temperature environment in summer.Therefore,the method of adding a spray cooling system to assist the rear air cooler to accelerate heat dissipation is studied.The simulation model of the finned tube bundle in the rear air cooler is constructed by using ANSYS Workbench software.The flow field variation of the finned tube bundle in different spray cooling conditions is simulated.Based on the numerical simulation analysis results,the automatic control scheme for the rear air cooler spray cooling system is proposed.The results show that the spray volume can directly affect the heat transfer coefficient of the finned tube wall,and the cooling effect of the natural gas in the tube.The outlet natural gas temperature can be controlled by adjusting the spray volume,the smaller the diameter of the spray droplet,the better the evaporative heat absorption effect,but it will increase the equipment investment cost.The heat dissipa-tion effect of the finned tube bundle after adding the spray cooling device can meet the requirements of natural gas export in summer.The automatic control scheme of the spray cooling system can optimize the operation process of the equipment,and achieve energy saving and consumption reduction.

centrifugal compressorair coolerfinned tubespraynumerical simulationautomatic control

彭阳、戴志向、梁力、陈敬东、别沁、唐秋、吴瑕

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中国石油西南油气田公司集输工程技术研究所

中国石油西南油气田公司输气管理处

西南石油大学石油与天然气工程学院

离心式压缩机 空冷器 翅片管 喷雾 数值模拟 自动控制

国家自然科学基金面上项目中国石油西南油气田分公司科学研究与技术开发项目

5207423820220310-02

2024

油气田地面工程
大庆油田有限责任公司

油气田地面工程

影响因子:0.273
ISSN:1006-6896
年,卷(期):2024.43(7)