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深冷装置脱水系统优化运行技术研究

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大庆油田某深冷装置采用分子筛进行脱水,运行过程中主要存在脱水系统吸烃和分子筛粉化严重的问题,对装置的轻烃产量和运行平稳性都造成了影响.通过对装置现场调研、查阅相关资料分析得出:固体表面黏附、分子筛粉化结块、天然气夹带重烃、酸性气体对晶体结构的破坏等是造成吸烃的主要原因,利用分子筛对水的选择吸附性高于其他任何分子的特点,采取调整吸附周期,由10.9 h延长到13.7 h并进行了现场试验,结果表明分子筛1个吸附周期的吸烃量由743 kg减少至332 kg,分子筛吸烃损失大幅减少.此外对吸附器不同部位分子筛进行了颗粒强度检测,并对运行参数进行了分析,得出床层升降压速率过快和分子筛被污染是粉化的主要原因.因此对操作过程进行了优化,以保证升降压速率符合设计要求,同时提出增加复合吸附床的改造建议,以改善分子筛粉化情况,为分子筛系统高效平稳运行提供了保障.
Research on Optimizing Operation of Dehydration System in Natural Gas Cryogenic Processing Plant
A cryogenic unit in Daqing Oilfield adopts molecular sieves for dehydration.During operation,there are mainly problems with hydrocarbon absorption and severe pulverization of molecular sieves in the dehydration system,which have an impact on the light hydrocarbon production and operational stability of the unit.On-site investigation and literature review indicate the reasons causing hydrocarbons adsorption,which are surface adhesion on solids,pulverizing and cracking of molecular sieve,entrainment of heavy hydrocarbon in natural gas,and crystal structure damages by sour gas.The selective adsorption of water by molecular sieves is higher than that of any other molecules,base on this character,the molecular sieve adsorption period is adjusted from 10.9 h to 13.7 h,and field experiments are conducted.The results show that the adsorbed hydrocarbons in one adsorption period decreased from 743 kg to 332 kg,the loss of hydrocarbon absorption by molecular sieves is significantly reduced.The strength test of molecular sieve particles from different parts of the molecular sieve tower,and analysis of operation parameters show that rapid pressure increase-decrease in molecular sieve beds and pollution on molecular sieve are the main reasons causing molecular sieve pulverization.Therefore,the operation process has been optimized to ensure that the pressure increase-decrease rates meet the design requirements,and suggestions for adding composite adsorption beds have been proposed to improve the pulverization of molecular sieves.This provides a guarantee for the efficient and stable operation of the molecular sieve system.

dehydration systemmolecular sievehydrocarbons adsorptionpulverizationstrength test

杨鹏飞

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大庆油田有限责任公司天然气分公司

脱水系统 分子筛 吸烃 粉化 强度检测

2024

油气田地面工程
大庆油田有限责任公司

油气田地面工程

影响因子:0.273
ISSN:1006-6896
年,卷(期):2024.43(12)